• 제목/요약/키워드: filler dispersion

검색결과 111건 처리시간 0.027초

감광성 CNT paste에 대한 저에너지 Ball Milling 처리 효과 (Effect of Ball Milling on Photosensitive Carbon Nanotube Pastes and Their Field Emission Properties)

  • 장은수;이한성;이내성
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
    • /
    • pp.154-154
    • /
    • 2008
  • Although the screen printing technology using photosensitive carbon nanotube (CNT) paste has many advantages such as low cost, simple process, uniform emission, and capability of mass production, the CNT paste needs to be improved further in CNT dispersion, printability, adhesion, electrical conductivity, population of CNT emitters, etc. Ball milling has been frequently employed to prepare the CNT paste as ball milling can mix its ingredients very well and easily cut the long, entangled CNTs. This study carried out a parametric approach to fabricating the CNT paste in terms of low-energy ball milling and a paste composition. Field emission properties of the CNT paste was characterized with CNT dispersion and electrical conductivity which were measured by a UV-Vis spectrophotometer and a 4-point probe method, respectively. Main variables in formulating the CNT paste include a length of milling time, and amounts of CNTs and conductive inorganic fillers. In particular, we varied not only the contents of conductive fillers but also used two different sizes of filler particles of ${\mu}m$ and nm ranges. Among many variations of conductive fillers, the best field emission characteristics occurred at the 5 wt% fillers with the mixing ratio of 3:1 for ${\mu}m$-and nm-sizes. The amount and size of fillers has a great effect on the morphology, processing stability, and field emission characteristics of CNT emitter dots. The addition a small amount of nm-size fillers considerably improved the field emission characteristics of the photosensitive CNT paste.

  • PDF

유기화제로 3-aminopropyltriethoxysilane 을 이용하여 라텍스법으로 제조된 SBR/organoclay 컴파운드의 혼련 온도에 따른 팽윤도 및 기계적 물성 (Swelling Ratio and Mechanical Properties of SBR/organoclay Nanocomposites according to the Mixing Temperature; using 3-Aminopropyltriethoxysilane as a Modifier and the Latex Method for Manufacturing)

  • 김욱수;박득주;강윤희;하기룡;김원호
    • Elastomers and Composites
    • /
    • 제45권2호
    • /
    • pp.112-121
    • /
    • 2010
  • 본 연구에서는 filler-rubber interaction을 향상시키기 위하여 clay의 유기화제로 3-aminopropyltriethoxysilane(APTES)을 사용하여 styrene butadiene rubber(SBR)/organoclay nanocomposite를 라텍스법으로 제조하였다. 컴파운딩시 혼련 온도에 따라 bis(triethoxysilylpropyl)tetrasulfide(TESPT)를 첨가하여 APTES에 의해 생성된 hydroxyl group과 TESPT의 ethoxy group 사이에 실란화 반응 정도에 따른 filler-rubber interaction 향상 정도를 연구하기 위하여 X-선 회절법을 이용한 silicates의 층간구조분석, 모폴로지(morphology), 적외선분광법, 팽윤도 및 기계적물성을 평가하였다. XRD분석과 TEM이미지로 관찰한 결과 silicates 층간에 APTES가 삽입된 구조를 형성하였고 고무기질 내에 organoclay의 분산이 잘 이루어졌다는 것을 알 수 있었다. 또한, 적외선 분광법을 이용하여 APTES-MMT를 분석한 결과 APTES에 의해 silicates 표면에 다량의 hydroxyl 그룹이 형성되어 TESPT의 ethoxy group과 실란화 반응이 가능하였다. SBR/APTES-MMT 컴파운드에 TESPT를 첨가시 SBR/APTESMMT 컴파운드보다 300% 모듈러스가 약 1.3 배 정도 증가하였다. 이는 APTES의 hydroxyl group과 TESPT의 ethoxy group 사이에 실란화 반응이 이루어져 filler-rubber interaction이 향상된 결과였으며, 컴파운딩시 혼련온도 증가에 따른 모듈러스 향상 효과는 미미하였다. 결과적으로 SBR/APTES-MMT 컴파운드의 경우 고무 기질 내에 silicates의 분산 정도와 가교도 증가에 따라 모듈러스가 증가하였으며, SBR/APTES-MMT 컴파운드에 TESPT를 첨가시 filler-rubber interaction이 향상되어 모듈러스가 더욱 증가하였다.

나노/마이크로 에폭시 복합체의 전기적, 열적특성 분석 (Analysis of electrical, thermal characteristic of Nano/Micro Epoxy composite)

  • 정의환;윤재훈;임기조;정수현
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
    • /
    • pp.99-99
    • /
    • 2010
  • Polymer nanocomposite has been attracting much attention as a new insulation material, since homogeneous dispersion of nm-sized inorganic fillers can improve various properties significantly. In this paper, various kinds of epoxy based nanocomposites were made and AC breakdown strength of Nano-TiO2 and micro-silica filler mixture of epoxy based composites were studied by sphere to sphere electrode. Moreover, nano- and micro-filler combinations were adopted as an approach toward practical application of nanocomposite insulation materials. Nano-TiO2 particle size is about 10nm and composites ratio was resin (100) : hardener (82) : accelerator (1.5). AC breakdown test was performed at room temperature (25 [$^{\circ}C$], 80 [$^{\circ}C$] and 100 [$^{\circ}C$] in the vicinity of Tg (90[$^{\circ}C$]). And thermal conductivity were measured by ASTM-D5470.

  • PDF

경량골재를 사용한 콘크리트 복합체의 단열성능에 관한 연구 (A Study on the Thermal Insulation Property of Concrete Composites using Light-weight Aggregate)

  • 소승영
    • 한국건축시공학회지
    • /
    • 제4권3호
    • /
    • pp.93-100
    • /
    • 2004
  • In recent years, it has widely been studied on the light-weight composites for the purpose of the large space and thermal insulation of building structures. The purpose of this study is to evaluate the properties of light-weight composites made by binders as cement, resin and polymer cement slurry. The concrete composites are prepared with various conditions such as polymer-cement ratio, void-filling ratio, type of resin, filler content and light-weight aggregate content, tested for thermal conductivity. From the test results, the thermal conductivity of concrete composites with the binder of cement tends to decrease with increasing polymer-cement ratio, and to increase with increasing void-filling ratio. The thermal conductivity of concrete composites with the binder of resin are markedly affected by the light-weight aggregate content, type of resin and filler content. The composites made by polymer-modified concrete and polymer cement slurry have a good thermal insulation property. From the this study, we can recommend the proper mix proportions for thermal insulation Panel or concrete. Expecially. the thermal conductivity of concrete composites made by polyurethane resin is almost the same as that of the conventional expanded polystyrene resin.

폐석분과 폐타이어 칩을 충진제로 한 혼성복합재(Hycom)의 제조 및 계면현상 연구 (Preparations and Interfacial Phenomena of Hybrid Composites (Hycom) Containing Wasted Stone Powders and Tire Chips)

  • 황택성;차기식
    • 접착 및 계면
    • /
    • 제2권1호
    • /
    • pp.1-8
    • /
    • 2001
  • 본 연구에서는 슬러지 및 폐타이어 칩(WTC)으로부터 얻은 폐석분을 충전제로 하고 불포화 폴리에스테르 수지(UPE)를 결합재로 하여 고분자 혼성복합재를 제조하였다. 또한 무기 충전제와 매트릭스 사이의 계면 결합뿐만 아니라 매트릭스 내의 충전제의 분산을 향상시키기 위하여 실란[${\gamma}$-methacryloxy propyl trimethoxy silane(${\gamma}$-MPS)]을 이용하여 표면처리를 하였다. 혼성복합재의 구조적 특성과 기계적 물성에 대한 이 무기 재활용 충전제의 함량과 농도의 영향은 Mercury Porosimeter 및 주사전자현미경을 이용하여 관찰하였다.

  • PDF

Improvement of Electrical and Thermal Characteristics of Nano-Micro Epoxy Composite

  • Cho, Sung-Hoon;Kim, Yu-Min;Kwon, Jung-Hun;Lim, Kee-Joe;Jung, Eui-Hwan;Lee, Hung-Kyu;Shin, Pan-Seok
    • Transactions on Electrical and Electronic Materials
    • /
    • 제12권4호
    • /
    • pp.160-163
    • /
    • 2011
  • Polymer nanocomposite has been attracting more attention as a new insulation material because homogeneous dispersion of nano-sized inorganic fillers can improve various properties significantly. In this paper, various kinds of epoxy-based nanocomposites were made, and the AC breakdown strengths of Nano filler and micro-$SiO_2$ filler mixtures of epoxy-based composites were analyzed using sphere-to-sphere electrodes. Moreover, nano- and microfiller combinations were investigated as an approach to practical application of nanocomposite insulation materials. Its composition ratio was 100 (resin):82 (hardener):1.5 (accelerator). AC breakdown tests were performed at room temperature ($25^{\circ}C$), $80^{\circ}C$, and $100^{\circ}C$ in the vicinity of $T_g$ ($90^{\circ}C$). Thermal conductivity was measured using TC-30.

Linear Low Density Polyethylene (LLDPE)/Zeolite Microporous Composite Film

  • Jagannath Biswas;Kim, Hyun;Soonja Choe;Patit P. Kundu;Park, Young-Hoon;Lee, Dai-Soo
    • Macromolecular Research
    • /
    • 제11권5호
    • /
    • pp.357-367
    • /
    • 2003
  • The linear low density polyethylene (LLDPE)/zeolite composite using novel inorganic filler, zeolite, is prepared by a conventional compounding procedure using a twin-screw extruder. The observed scanning electron microscopic (SEM) morphology shows a good dispersion and adhesion of zeolite in the LLDPE matrix. The mechanical properties in terms of the Young's modulus, the yield stress, the impact strength, and the elongation at break were enhanced with a successive increment of zeolite content up to 40 wt%. The X-ray diffraction measurement is of supportive for the improved mechanical properties and the complex melt viscosity is as well. Upon applying a certain level of strain on the composites, the dewetting, the air hole formation and its growth are characterized. The dewetting originates around the filler particles at low strain and induces elliptical micropores upon further stretching. The microporosity such as the aspect ratio, the number and the total area of the air holes is also characterized. Thus, the composites loaded 40 % zeolite and 300 % elongation may be applicable for breathable microporous films with improved modulus, impact and yield stress, elongation at break, microporosity and air hole properties.

합성(合成)고무 보강제(補强劑) Silica의 화학처리(化學處理)에 관(關)한 연구(硏究)(I) -Silica의 MDI 처리(處理)- (Studies on the Chemical Treatment of Silica for Synthetic Rubber Reinforcement(I) - Silica Treatment by MDI-)

  • 진제용;김홍선;최세영
    • Elastomers and Composites
    • /
    • 제30권1호
    • /
    • pp.20-31
    • /
    • 1995
  • The purpose of this study is to investigate the reinforcement of inorganic filler silica, treated by MDI about SBR vulcanizate. The characteristics of vulcanization, physical properties, surface properties and dynamic properties were investigated after mixing those silica with SBR and unmodified silica with SBR. In this experiment only the quantity of silica was variable. In the vulcanization characteristics tested by rheometer, S-series showed the fastest scorch $time(t_{10})$ and optimum cure $time(t_{90})$. And in test or tensile characteristics hardness, tensile strength, 100%, 300% modulus and elongation were all appeared in the order of M>S-series. The characteristic bonding of urea between unmodified silica and MDI could be confirmed in IR spectrum. The shapes of silicas treated chemically were observed by SEM. And the dispersion of the filler in the SBR composite was uniform. In the dynamic characteristics by the RDS, the order of elastic modulus G' values was as follows : M>S-series, and also the order of damping values was as follows : M>S-series.

  • PDF

SBR/Organoclay Nanocomposites for the Application on Tire Tread Compounds

  • Kim, Wook-Soo;Lee, Dong-Hyun;Kim, Il-Jin;Son, Min-Jin;Kim, Won-Ho;Cho, Seong-Gyu
    • Macromolecular Research
    • /
    • 제17권10호
    • /
    • pp.776-784
    • /
    • 2009
  • N,N-dimethyldodecylamine (tertiary amine)-modified MMT (DDA-MMT) was prepared as an organically modified layered silicate (OLS), after which styrene-butadiene rubber (SBR) nanocomposites reinforced with the OLS were manufactured via the latex method. The layer distance of the OLS and the morphology of the nanocomposites were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). By increasing the amount of N,N-dimethyldodecylamine (DDA) up to 2.5 g, the maximum values of torque, tensile strength and wear resistance of the SBR nanocomposites were increased due to the increased dispersion of the silicate layers in the rubber matrix and the increased crosslinking of the SBR nanocomposites by DDA itself. When SBR nanocomposites were manufactured by using the ternary filler system (carbon black/silica/OLS) to improve their dynamic properties as a tire tread compound, the tan $\delta$(at $0^{\circ}C$ and $60^{\circ}C$) property of the compounds was improved by using metal stearates instead of stearic acid. The mechanical properties and wear resistance were increased by direct substitution of calcium stearate for stearic acid because the filler-rubber interaction was increased by the strong ionic effect between the calcium cation and silicates with anionic surface. However, as the amount of calcium stearate was further increased above 0.5 phr, the mechanical properties and wear resistance were degraded due to the lubrication effect of the excessive amount of calcium stearate. Consequently, the SBR/organoclay nanocomposites that used carbon black, silica, and organoclay as their ternary filler system showed excellent dynamic properties, mechanical properties and wear resistance as a tire tread compound for passenger cars when 0.5 phr of calcium stearate was substituted for the conventionally used stearic acid.

폐석분-폐타이어 분말 충전 혼성복합재료의 제조 및 기계적 특성 (Fabrication and Mechanical Properties of the Hybrid Composites Filled with Waste Stone and Tire Powders)

  • 황택성;이승구;차기식
    • 폴리머
    • /
    • 제25권6호
    • /
    • pp.774-781
    • /
    • 2001
  • 폐타이어와 폐석분 재활용을 위하여, 불포화 폴리에스터 수지에 폐석분과 폐타이어 분말의 충전량을 변화시켜 폐타이어-폐석분/폴리에스터 혼성 복합재료를 제조하였다. 매트릭스 내에서 충전제의 계면결합력과 분산력을 향상시키기 위하여 실란 커플링제[${\gamma}$-methacryloxy propyl trimethoxy silane(${\gamma}$-MPS)]를 사용하여 표면처리하고 복합재를 제조한 후 구조와 물성을 확인하였다. 실란 커플링제로 충전제를 표면처리한 경우 초기 열분해온도가 상승하고 중량감소율이 감소하였다. 커플링제로 표면처리된 경우 높은 기계적 물성을 얻었으며, 실란 농도 2 wt%에서 매트릭스 및 WTC의 함량에 관계없이 최대값을 나타내었다. 유기 충전제 증가에 따라 복합재의 기공도는 증가하나 표면처리에 의해 감소시킬 수 있으며 유기 충전제의 함량에 따라 기공 크기분포도 변화한다.

  • PDF