• 제목/요약/키워드: field failure data

검색결과 399건 처리시간 0.024초

음향 데이터를 이용한 CNN 추론 윈도우 기반 산업용 직교 좌표 로봇의 고장 진단 기법 (Failure Detection Method of Industrial Cartesian Coordinate Robots Based on a CNN Inference Window Using Ambient Sound)

  • 조현태
    • 대한임베디드공학회논문지
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    • 제19권1호
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    • pp.57-64
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    • 2024
  • In the industrial field, robots are used to increase productivity by replacing labors with dangerous, difficult, and hard tasks. However, failures of individual industrial robots in the entire production process may cause product defects or malfunctions, and may cause dangerous disasters in the case of manufacturing parts used in automobiles and aircrafts. Although requirements for early diagnosis of industrial robot failures are steadily increasing, there are many limitations in early detection. This paper introduces methods for diagnosing robot failures using sound-based data and deep learning. This paper also analyzes, compares, and evaluates the performance of failure diagnosis using various deep learning technologies. Furthermore, in order to improve the performance of the fault diagnosis system using deep learning technology, we propose a method to increase the accuracy of fault diagnosis based on an inference window. When adopting the inference window of deep learning, the accuracy of the failure diagnosis was increased up to 94%.

야전운용제원을 이용한 5.56 mm 소총 신뢰도 분석 (Reliability Analysis Using Field-Data of 5.56 mm Rifle)

  • 신태성;서현수;이호준;최시영;길현준
    • 한국산학기술학회논문지
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    • 제21권6호
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    • pp.584-591
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    • 2020
  • 무기체계에 있어서 신뢰도는 중요한 요소이다. 신뢰도가 낮으면 무기체계가 제대로 기능하지 못할 가능성이 높으며, 이는 우리군의 전투력 약화로 직결된다. 본 논문에서는 현재 우리 군이 개인화기로 사용하는 5.56 mm 소총의 구조를 총열, 윗총몸, 노리쇠집, 가스활대, 복좌용수철 및 밀대, 아랫총몸, 개머리 총 7개의 조립체로 분류하고, 소총이 정상작동하기 위한 8대 기능에 대하여 설명하였다. 또한 소총의 신뢰도의 개념을 고장 간 평균사격발수(MRBF: Mean Round Between Failure, 이하 MRBF)로 정의하고, 수리가능 시스템에 대한 신뢰도 분석 이론으로서 포아송 과정 모형과 이 모형에 대한 추세를 검정하기 위한 방법으로 TTT(Total Time on Test, 이하 TTT) 도시방법에 대하여 설명하였다. 다음으로 소총의 고장을 주기성 교환품목을 제외한 부품의 교환으로 정의하여 획득한 야전운용제원을 정제하였으며, 정제된 야전운용제원을 MINITAB 프로그램에 입력하여 신뢰도를 분석하였다. 그 결과 소총의 신뢰도는 251.73발로 분석되었으며, 소총의 조립체별 신뢰도 분석을 통해 개선이 필요한 조립체로 총열, 아랫총몸, 개머리 조립체를 식별하였고, 개선이 필요한 세부 부품 10가지를 식별하였다. 마지막으로 현재 획득 가능한 야전운용제원을 이용한 신뢰도 분석의 한계점에 대하여 고찰하였다.

Ultrasonic wireless sensor development for online fatigue crack detection and failure warning

  • Yang, Suyoung;Jung, Jinhwan;Liu, Peipei;Lim, Hyung Jin;Yi, Yung;Sohn, Hoon;Bae, In-hwan
    • Structural Engineering and Mechanics
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    • 제69권4호
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    • pp.407-416
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    • 2019
  • This paper develops a wireless sensor for online fatigue crack detection and failure warning based on crack-induced nonlinear ultrasonic modulation. The wireless sensor consists of packaged piezoelectric (PZT) module, an excitation/sensing module, a data acquisition/processing module, a wireless communication module, and a power supply module. The packaged PZT and the excitation/sensing module generate ultrasonic waves on a structure and capture the response. Based on nonlinear ultrasonic modulation created by a crack, the data acquisition/processing module periodically performs fatigue crack diagnosis and provides failure warning if a component failure is imminent. The outcomes are transmitted to a base through the wireless communication module where two-levels duty cycling media access control (MAC) is implemented. The uniqueness of the paper lies in that 1) the proposed wireless sensor is developed specifically for online fatigue crack detection and failure warning, 2) failure warning as well as crack diagnosis are provided based on crack-induced nonlinear ultrasonic modulation, 3) event-driven operation of the sensor, considering rare extreme events such as earthquakes, is made possible with a power minimization strategy, and 4) the applicability of the wireless sensor to steel welded members is examined through field and laboratory tests. A fatigue crack on a steel welded specimen was successfully detected when the overall width of the crack was around $30{\mu}m$, and a failure warnings were provided when about 97.6% of the remaining useful fatigue lives were reached. Four wireless sensors were deployed on Yeongjong Grand Bridge in Souht Korea. The wireless sensor consumed 282.95 J for 3 weeks, and the processed results on the sensor were transmitted up to 20 m with over 90% success rate.

스폴링이 발생한 콘크리트 포장의 내구성 영향인자 조사를 위한 실험적 연구 (Experimental Study to Investigate the Factors Affecting Durability of Spalled Cement Concrete Pavements)

  • 유태석;류성우;김진철
    • 한국도로학회논문집
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    • 제20권2호
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    • pp.27-34
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    • 2018
  • PURPOSES : It is necessary to prevent premature failure of concrete pavements caused by durability problems. The purpose of this study was to find factors affecting the durability of concrete pavements, and suggest improvement methods for existing concrete mix design. METHODS : Factors influencing durability were derived from laboratory test data for common field failure conditions and main properties of concrete cores taken from the field. The improvement of concrete properties was investigated by evaluating the performance of existing and proposed mix proportion designs and curing methods. RESULTS : The compressive strength and the absorbing performance of the low Blaine cement and the high-strength mixture were better than those of the Type I cement. Wet curing showed better compressive strength, elastic modulus, coefficient of thermal expansion, and absorption performance than air curing or compound curing. As a result of comparing concrete cores collected in the field, the sections with good durability showed good performance in terms of resistance to chloride ion penetration, absorption, and initial absorption rate. CONCLUSIONS : The absorption performance was considered as a possible foactor affecting durability of cement concrete pavements as a result of field core tests. In order to improve the durability of the pavement concrete, it is necessary to improve the existing mixtures and curing methods.

무기체계의 고장률과 지원수준의 변화에 따른 운용가용도 변화 분석 (Analysis of Operational Availability under Changing Failure Rate and Supportability)

  • 탁정호;정원
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제18권1호
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    • pp.1-7
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    • 2018
  • Purpose: Maintaining appropriate operational availability (Ao) is a key element of combat victory, but estimates vary according to estimation methods. The purpose of this study is to improve the accuracy of estimating operational availability by tracing the changes of the weapon system's failure rate, repair rate, and the level of logistic support. Methods: In order to track the change in the operating availability, the MDT (mean down time) is modeled by adding the repair time and the ALDT (administration and logistic delay time) to the service time. Results: Using the field data of the weapon system A operated by the ROKAF, the failure rate follows a non-homogeneous Poisson process that changes with time, and it is modeled considering the changing repair rate and the logistic support time. Conclusion: The accuracy of the analytical results was verified by comparing the actual operating data with the estimated availability. The results of this study can be used to track and evaluate the availability in a realistic situation where the failure rate and maintenance rate continuously change in operating environment.

Bayesian model updating for the corrosion fatigue crack growth rate of Ni-base alloy X-750

  • Yoon, Jae Young;Lee, Tae Hyun;Ryu, Kyung Ha;Kim, Yong Jin;Kim, Sung Hyun;Park, Jong Won
    • Nuclear Engineering and Technology
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    • 제53권1호
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    • pp.304-313
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    • 2021
  • Nickel base Alloy X-750, which is used as fastener parts in light-water reactor (LWR), has experienced many failures by environmentally assisted cracking (EAC). In order to improve the reliability of passive components for nuclear power plants (NPP's), it is necessary to study the failure mechanism and to predict crack growth behavior by developing a probabilistic failure model. In this study, The Bayesian inference was employed to reduce the uncertainties contained in EAC modeling parameters that have been established from experiments with Alloy X-750. Corrosion fatigue crack growth rate model (FCGR) was developed by fitting into Paris' Law of measured data from the several fatigue tests conducted either in constant load or constant ΔK mode. These parameters characterizing the corrosion fatigue crack growth behavior of X-750 were successfully updated to reduce the uncertainty in the model by using the Bayesian inference method. It is demonstrated that probabilistic failure models for passive components can be developed by updating a laboratory model with field-inspection data, when crack growth rates (CGRs) are low and multiple inspections can be made prior to the component failure.

실패지식을 활용한 리더십 실패 특성 도출에 관한 연구 (A Study of the Trait of Leadership Failure Using Failure Knowledge)

  • 심형석;홍선관
    • 지식경영연구
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    • 제15권3호
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    • pp.1-12
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    • 2014
  • It is tried to draw the failure traits of leadership by extracting leadership parts from previous failure studies and including some parts which mention failure leadership among leadership-related books. All of 5 patterns are drawn through total 13 types of study data. From 'insensitive to change' and authoritarianism which is mentioned 8 times in such 13 studies, to 'interpersonal problem', which is mentioned five times, traits which are mentioned at least five times are selected. There are drawn 5 traits including ${\Delta}$ authoritarianism ${\Delta}insensitive$ to change ${\Delta}lack$ of executive ability ${\Delta}populism$ and ${\Delta}interpersonal$ problem. As being examined in these 5 types of failure traits, the failure of leadership is ultimately happened because of communication heading for the inside without any communication(exchange) to the outside. That is, it is understood that authoritarian leaders don't perceive change correctly but make a wrong communication (populism) or break down communication. Additionally, the executive ability is to perform actually one's idea and to be achieved through incessant communication with members. Compared with other various studies to draw failure factors, these leadership traits have something in common. In the previous researches conducted the study of general failure factors, ${\Delta}adherence$ to preexisting business and resistance to change ${\Delta}unfeasible$ expansion strategy ${\Delta}blind$ faith in successful technology and innovation and ${\Delta}insufficiency$ to grasp competitor(consumer) are pointed out as the failure factors. It is deemed that these are happened because organizational management is headed for the inside without any communication (exchange) to the external environments. Matters unfolded through this paper until now are an attempt to apply the failure knowledge to a leadership part which is an individual field in business administration. It is considered that this study will be complemented through additional case study or quantitative analysis in the future.

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선로연변 사면 현황과 관리방안 (Present Status and Management in Consideration of Railroad Slopes)

  • 신민호;박영곤;김현기;한공창;송원경
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2001년도 봄 학술발표회 논문집
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    • pp.191-198
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    • 2001
  • Present status of railroad slopes through the field investigation in 26 selected slopes and/or rockfall at risk was grasped. From the evaluation of field data, main characteristics of railroad slopes are that 1) the possibility of failure by rockfall is high, 2) the Possibility of failure by slope itself is low and 3) rockfall's risk at the in and out part of tunnel is especially high. To maintain the railroad slopes systematically and reasonably, it is necessary to make and to use the database of slopes information along the railroad. Furthermore, through the construction of basic slopes' information, maintenance system of railroad slopes was developed in connection with IR-DiPS(Intelligent Railroad - Disaster Prevention System) in the future.

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불확실한 환경에서의 다특성치 강건설계를 이용한 생산시스템 설계에 관한 연구 (A Study on Design of Production System Using Multiple Characteristics Robust Design in Uncertain Environment)

  • 양광모;서장훈;박진홍;강경식
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2004년도 춘계학술대회
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    • pp.61-65
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    • 2004
  • As technique that can contribute in quality improvement in design process to overcome shortcoming of traditional quality control, call design or development department quality control activity that is achieved to reduce gun damage shuddering at circle minimizing change or side effect of product performance as off-line quality control. This paper discuss optimal process design of investment projects expansion and replacement investment on each line or individual in the production. Generally optimal plant design has add to a few method by Subsidiary means with use a especial method. And then in this paper, a Robust design is presented, which may be effective to the processes appraisal or improvement. We propose that should make a optimal plant design model for reducing field failure rate to assign by real data on different factors in plant system. Using this model, robust design of taguchi method used in this comprehensive method for reducing field failure rate in plant system.

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충격신관 K510용 Zr-Ni계 지연관의 저장수명 예측 (Storage Lifetime Prediction of Zr-Ni Delay System in Fuze K510 for High Explosive Shell)

  • 박병찬;장일호;백승준;손영갑;정은진;황택성
    • 한국군사과학기술학회지
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    • 제12권6호
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    • pp.719-726
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    • 2009
  • A delay system in fuze for high explosive shell is an important safety device, but failure in the delay system usually causes failure of the shell. Root-cause analysis of failure in the delay system is required since failure in over 10-years stored delay system recently occurs. In this paper, failure in the delay system was reproduced experimentally to examine aged characteristics of the delay system, and the failed delay system shows the same characteristics as ones of failed delay systems in field. Based on the reproduced experiments, accelerated life testings and the data analysis of failure times of delay systems were performed to predict the storage lifetime.