• Title/Summary/Keyword: fiber drawing

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Effect of Drawing Conditions on the Structure of Poly(butylene terephthalate) Film (연신 조건이 PBT Film의 구조에 미치는 영향)

  • 김응수;김상용
    • Proceedings of the Korean Fiber Society Conference
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    • 1998.10a
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    • pp.268-271
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    • 1998
  • Poly(butylene terephthalate) (이하 PBT)는 두 종류의 결정형태를 가지는 고분자로 널리 알려져 있다. 이 두 가지 결정형태를 각각 $\alpha$상 결정과 $\beta$상 결정이라고 하는데, 이 두 결정형은 방사나 연신 또는 열처리 등의 공정에 의하여 생성되기도 하고 $\alpha$-$\beta$상 간 전이를 일으키기도 한다[1],[2]. (중략)

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Effect on the Orientation of Poly(trimethylene terephthalate) Fibers in Drawing Conditions(II) (연신조건이 PTT 섬유의 배향에 미치는 영향(II))

  • Kang, Seok-Jin;Kim, Kyoung-Hou;Cho, Hyun-Hok
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.10b
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    • pp.211-212
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    • 2003
  • Since Poly(trimethylene terephthalate)(PTT)'s synthetic method was first reported in 1941 by Whinfield et at. [l], many scientifical studies have worked for commercializing. Nevertheless, it was never commercialized because of many unstable sources. Like report of preceeding researchers, PTT was known to us that it had unique crystal structure such as coiled spring due to conformation of tggt. (omitted)

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Analysis of Coating Flow Characteristics in Wet-on-Wet Optical Fiber Liquid Coating Process (광섬유 WOW 액상코팅 공정의 코팅액 유동특성 해석연구)

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.4
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    • pp.91-96
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    • 2017
  • In this computational study of optical fiber manufacturing, WOW (wet-on-wet) double coating process on freshly drawn glass fiber has been numerical modelled and simulated using a simplified geometry of typical optical fiber coating apparatus. The numerical domain includes primary and secondary coating dies along with secondary coating cup and the interface between primary and secondary coating liquids are investigated using level set method. Coating liquid viscosity is an important parameter and its dependence on temperature is also considered. Since there would be possibility for pressure and temperature of primary coating liquid to be increased substantially at high fiber drawing speed, the effects of increased pressure and temperature of primary coating liquid are examined on flow patterns of coating liquids in secondary coating cup. In case that both pressure and temperature of primary coating liquid are high enough, liquid interface becomes noticeably unstable and this flow instability could adversely affect the uniform coatings and final quality of produced optical fiber.

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Accuracy Comparison between Intensity Method and Count Method in Measurement of Planar Orientation of Fibers Using Image Processing (화상 처리를 이용한 섬유 배향각 분포 측정에서 농도법과 카운트법의 정확도 비교)

  • Lee, S.D.;Kim, H.;Lee, D.G.;Han, G.Y.;Kim, E.G.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.5
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    • pp.357-364
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    • 1998
  • To investigate accuracies between intensity method and count method for measurement of the fiber orientation distribution, fiber orientation function is derived by drawing simulation figure for the fiber orientation as varying fiber aspect ratio, fiber area ratio, and fiber orientation state, respectively. The values of fiber orientation function measured by intensity method and count method are compared with the calculated ones from simulation figures. The results show that measurement accuracy of fiber orientation angle distribution obtained by count method is by 4% higher than that by intensity method.

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Development of the Natural Gas Burner for Modified Chemical Deposition Processes (화학증착용 천연가스버너 개발)

  • You, Hyun-Seok;Lee, Joong-Seong;Han, Jeong-Ok;Choi, Dong-Soo
    • 한국연소학회:학술대회논문집
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    • 2001.06a
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    • pp.75-81
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    • 2001
  • MCVD(modified chemical vapor deposition) used in making optical-fiber currently utilizes the hydrogen-oxygen burner as a energy supply source. To improve the productivity and to reduce the manufacturing cost of optical-fiber, a natural gas-oxygen burner has been developed. The manufacturing processes of optical-fiber consist of vapor deposition, collapse and drawing processes. Among these processes, the vapor deposition and the collapse processes are important in terms of improving the productivity and saving the production cost. The vapor deposition and collapse processes are performed by combustion heat and flame force supplied by a burner. So the flame force of the burner used in these processes is required to have an optimal and consistent value in order to allow uniform heating and collapse of quartz tube. In this regard, the momentum ratio of natural gas and oxygen has been optimally determined by modification of a burner and the inlet flow pass also has been modified.

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Design of Spinning and Subsequent Drawing Parameters to Improve the Mechanical Properties of PVA Fibers

  • Chae, Dong Wook;Kim, Seung Gyoo;Kim, Byoung Chul
    • Textile Coloration and Finishing
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    • v.28 no.3
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    • pp.125-133
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    • 2016
  • In this study, efforts were made to enhance the mechanical properties of the poly(vinyl alcohol) (PVA) fibers of medium molecular weight(number-average degree of polymerization=1735) varying the ratio in $DMSO/H_2O$ mixed solvent and spinning/drawing conditions. The gel fibers prepared from pure DMSO were opaquely frozen in the coagulating bath of $-20^{\circ}C$. However, transparent gel fibers were formed without freezing for the mixture to contain water less than 80wt%. As the amount of water in the mixture increased the residual solvent in the coagulated gel fibers decreased ranging from 85 to 42wt%. The complex viscosity increased with increasing PVA concentration in 80/20 $DMSO/H_2O$ exhibiting remarkable shear thinning at 18wt%. In the Cole-Cole plot, the 18wt% PVA solutions gave a deviated curve from 12 and 15wt% ones. Thus the optimum PVA concentration for the spinning processing of medium MW PVA solutions in 80/20 $DMSO/H_2O$ was determined to 18wt% with rheological concept. Low degree of drawing during hot drawing process in the dry state was available for high bath draft in the coagulation bath. The most improved mechanical properties were observed by applying the highest possible draw ratio attained by reducing bath draft over multi-step drawing process. In the given bath draft, linear relationship was observed between both tensile strength and modulus and draw ratio showing the inflection points at the draw ratio of 19.5 and 18.0 for tensile strength and modulus, respectively.

Effects of Aspect and Area Ratio of Fiber on the Accuracy of Intensity Method in Measurement of Fiber Orientation-Angle Distribution (섬유배향각 분포측정에 있어서 농도법의 정밀도에 미치는 섬유종횡비와 면적비의 영향)

  • Lee, S.D.;Kim, H.;Lee, D.G.;Han, G.Y.;Kim, E.G.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.953-959
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    • 1998
  • To investigate accuracy of intensity method for measurement of the fiber orientation distribution, fiber orientation function is calculated by drawing simulation figures for the fiber orientation as varying fiber aspect ratio, fiber area ratio, and fiber orientation state, respectively. The values of fiber orientation function measured by intensity method are compared with the calculated values of fiber orientation function. The results show that measurement accuracy of the fiber orientation angle distribution by intensity method is affected by the fiber aspect ratio when the total length of oriented fiber is same. The average gradient of fiber orientation function is 0.94 for 1000mm of the total fiber length and is 0.93 for 2000 mm when the fiber aspect ratio is over 50. Measurement accuracy by intensity method is about 94% and the reliable data can be obtained by intensity method.

Parametric Investigation on Double Layer Liquid Coating Process with Viscous Dissipation in Optical Fiber Mass Manufacturing System (광섬유 대량생산시스템 이중 액상코팅공정의 점성소산 및 공정인자 영향성 해석연구)

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.4
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    • pp.80-85
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    • 2018
  • The present investigation on optical fiber mass manufacturing features the computational modeling and simulation on a double layer liquid coating process on glass fiber surface. The computational model employs a simplified geometry of typical fiber coating system which consists of primary and secondary coating dies along with secondary coating cup. The viscous dissipation in coating flow is incorporated into the double layer coating process simulations. Heavy temperature dependence of coating liquid viscosity is also considered in the model. The computational results found that the effects of viscous dissipation on both primary and secondary coating layer thicknesses are highly significant at higher drawing speed. Several important coating process parameters such as supply temperature and pressure of primary and secondary coating liquids are investigated and discussed in order to appreciate how those parameters affect the double layer coating layer thickness on fast moving glass fiber.

Microwave Melting of the Basalt Rock and Fiber Spinning (마이크로 파를 이용한 현무암 용융과 섬유 제조)

  • Huh, You;Kim, Hyung-Jin;Yang, Hee-Won;Jeon, Kyung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.2
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    • pp.78-85
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    • 2009
  • High performance functional fibers are demanded increasingly in the modern industries, while the inorganic fibers such as carbon fibers, glass fibers, and metal fibers are representative among them in that they have high strength, consistent properties in a broad temperature change, etc.. This paper reports on the experimental trial to apply the microwave furnace on melting the natural basalt rock that spreads overall on the global surface and is supposed to be used as the raw material for the inorganic high performance fiber. Results showed that the new method to use the microwave as the heating source to melt the basalt rock was feasible. The crucible spinning could effectively applied for producing the basalt fibers up to 10 micrometer diameter, when the crushed basalt rocks were used. For drawing the molten basalt the drawing roller surface feature was a very important factor.

Structural Design of a Draw Tower for the Improved Stability and the Suppressed Wire Breakage (단선억제 및 가공정도 향상을 위한 Draw Tower의 구조 안정화 설계)

  • Nam, Kyu Dong;Ro, Seung Hoon;Yoon, Hyun Jin;Kim, Young Jo;Kil, Sa Geun;Lee, Dae Woong
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.2
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    • pp.23-28
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    • 2019
  • Wire breakage in drawing, which is the most critical process in glass fiber manufacturing, is caused by numerous factors such as height, drawing speed, and air flow. The vibrations of the draw tower, however, is the most dominant factor to create the wire breakage. In this study, the structure of a draw tower has been analyzed through experiments and computer simulations to figure out the main reasons of the vibrations. And the design alterations were applied to the machine to identify the effects of those alterations. The result shows that design alterations of the draw tower structure can suppress the 87% of the vibrations, and further can prevent the wire breakage.