• Title/Summary/Keyword: fault detection and diagnosis (FDD)

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Signal-Based Fault Detection and Diagnosis on Electronic Packaging and Applications of Artificial Intelligence Techniques (시그널 기반 전자패키지 결함검출진단 기술과 인공지능의 응용)

  • Tae Yeob Kang;Taek-Soo Kim
    • Journal of the Microelectronics and Packaging Society
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    • v.30 no.1
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    • pp.30-41
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    • 2023
  • With the aggressive down-scaling of advanced integrated circuits (ICs), electronic packages have become the bottleneck of both reliability and performance of whole electronic systems. In order to resolve the reliability issues, Institute of Electrical and Electronics Engineers (IEEE) laid down a roadmap on fault detection and diagnosis (FDD), thrusting the digital twin: a combination of reliability physics and artificial intelligence (AI). In this paper, we especially review research works regarding the signal-based FDD approaches on the electronic packages. We also discuss the research trend of FDD utilizing AI techniques.

An Experimental Study on the Rule Based Fault Detection and Diagnosis System for a Constant Air Volume Air Handling Unit (룰 베이스를 이용한 정풍량 공조기 고장 검출 및 진단 시스템의 실험적 연구)

  • Han, Do-Young;Kim, Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.9
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    • pp.872-880
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    • 2004
  • The fault detection and diagnosis technology may be applied in order to decrease the energy consumption and the maintenance cost of the air-conditioning system. In this study, an air handling unit fault test apparatus was built and fault diagnosis algorithms were applied to diagnose various faults of an air handling unit. Test results showed the good diagnosis for applied faults. Therefore, these algorithms may be effectively used to develope the real time fault detection and diagnosis system for the air handling unit.

Real-time steady state identification technology of a heat pump system to develop fault detection and diagnosis system (열펌프의 고장감지 및 진단시스템 구축을 위한 실시간 정상상태 진단기법 개발)

  • Kim, Min-Sung;Yoon, Seok-Ho;Kim, Min-Soo
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.282-287
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    • 2008
  • Identification of steady-state is the first step in developing a fault detection and diagnosis (FDD) system. In a complete FDD system, the steady-state detector will be included as a module in a self-learning algorithm which enables the working system's reference model to "tune" itself to its particular installation. In this study, a steady-state detector of a residential air conditioner based on moving windows was designed. Seven representing measurements were selected as key features for steady-state detection. The optimized moving window size and the feature thresholds was suggested through startup transient test and no-fault steady-state test. Performance of the steady-state detector was verified during indoor load change test. From the research, the general methodology to design a moving window steady-state detector was provided for vapor compression applications.

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Design of Network-Based Induction Motors Fault Diagnosis System Using Redundant DSP Microcontroller with Integrated CAN Module (DSP 마이크로컨트롤러를 사용한 CAN 네트워크 기반 유도전동기고장진단 시스템 설계)

  • Yoon, Chung-Sup;Hong, Won-Pyo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.5
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    • pp.80-86
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    • 2005
  • Induction motors are a critical component of many industrial processes and are frequently integrated in commercially available equipment. Safety, reliability, efficiency, and performance are some of the major concerns of induction motor applications. Fault tolerant control (FTC) strives to make the system stable and retain acceptable performance under the system faults. All present FTC method can be classified into two groups. The first group is based on fault detection and diagnostics (FDD). The second group is includes of FDD and includes methods such as integrity control, reliable stabilization and simultaneous stabilization. This paper presents the fundamental FDD-based FTC methods, which are capable of on-line detection and diagnose of the induction motors. Therefore, our group has developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. This paper presents its architecture. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module processes the stator current, voltage, temperatures, vibration signal of the motor.

Classification Methods for Fault Diagnosis of an Air Handling Unit (공조 시스템의 고장진단을 위한 분류기술 연구)

  • Lee, Won-Yong;Shin, Dong-Ryul;House, John M.
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.420-422
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    • 1998
  • All Fault Detection and Diagnosis(FDD) methods utilize classification techniques. The objective of this study was to demonstrate the application of classification techniques to the problem of diagnosing faults in data generated by a variable-air-volume(VAV) air-handling unit(AHU) simulation model and to describe the characteristics of the techniques considered. Artificial neural network classifier and fuzzy clustering classifier were considered for fault diagnostics.

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Active Fault Tolerant Control of Quadrotor Based on Multiple Sliding Surface Control Method (다중 슬라이딩 표면 제어 기법에 기반한 쿼드로터의 능동 결함 허용 제어)

  • Hwang, Nam-Eung;Kim, Byung-Soo
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.1
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    • pp.59-70
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    • 2022
  • In this paper, we proposed an active fault tolerant control (AFTC) method for the position control of a quadrotor with complete loss of effectiveness of one motor. We obtained the dynamics of a quadrotor using Lagrangian equation without small angle assumption. For detecting the fault on a motor, we designed a fault detection module, which consists of the fault detection and diagnosis (FDD) module and the fault detection and isolation (FDI) module. For the FDD module, we designed a nonlinear observer that observes the states of a quadrotor based on the obtained dynamics. Using the observed states of a quadrotor, we designed residual signals and set the appropriate threshold values of residual signals to detect the fault. Also, we designed an FDI module to identify the fault location using the designed additional conditions. To make a quadrotor track the desired path after detecting the fault of a motor, we designed a fault tolerant controller based on the multiple sliding surface control (MSSC) technique. Finally, through simulations, we verified the effectiveness of the proposed AFTC method for a quadrotor with complete loss of effectiveness of one motor.

A Study of Rule-based Fault Detection Algorithm in the HVAC System (규칙기반 고장진단 알고리즘의 실험적 연구)

  • Cho, Soo;Tae, Choon-Seob;Jang, Cheol-Yong;Yang, Hoon-Cheol
    • Proceedings of the SAREK Conference
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    • 2005.11a
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    • pp.241-246
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    • 2005
  • The objective of this study is to develop a rule-based fault detection and diagnosis algorithm and an experimental verification using air handling unit. To develop an analytical algorithm which precisely detects a faulted component, energy equations at each control volume of AHU were applied. An experimental verification was conducted in the AHU at Green Building in KIER. In the experiment conducted in hot summer condition, the rule based FDD algorithm isolated a faulted sensor from HVAC components.

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Design of Fault Diagnostic and Fault Tolerant System for Induction Motors with Redundant Controller Area Network

  • Hong, Won-Pyo;Yoon, Chung-Sup;Kim, Dong-Hwa
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.11a
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    • pp.371-374
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    • 2004
  • Induction motors are a critical component of many industrial processes and are frequently integrated in commercially available equipment. Safety, reliability, efficiency, and performance are some of the major concerns of induction motor applications. Preventive maintenance of induction motors has been a topic great interest to industry because of their wide range application of industry. Since the use of mechanical sensors, such as vibration probes, strain gauges, and accelerometers is often impractical, the motor current signature analysis (MACA) techniques have gained murk popularity as diagnostic tool. Fault tolerant control (FTC) strives to make the system stable and retain acceptable performance under the system faults. All present FTC method can be classified into two groups. The first group is based on fault detection and diagnostics (FDD). The second group is independent of FDD and includes methods such as integrity control, reliable stabilization and simultaneous stabilization. This paper presents the fundamental FDD-based FTC methods, which are capable of on-line detection and diagnose of the induction motors. Therefore, our group has developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. This paper presents its architecture. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current, voltage, temperatures, vibration and speed of the motor. The DSPs share information from each sensor or DSP through DPRAM with hardware implemented semaphore. And it communicates the motor status through field bus (CAN, RS485). From the designed system, we get primitive sensors data for the case of normal condition and two abnormal conditions of 3 phase induction motor control system is implemented. This paper is the first step to drive multi-motors with serial communication which can satisfy the real time operation using CAN protocol.

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Fin failure diagnosis for non-linear supersonic air vehicle based on inertial sensors

  • Ashrafifar, Asghar;Jegarkandi, Mohsen Fathi
    • Advances in aircraft and spacecraft science
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    • v.7 no.1
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    • pp.1-17
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    • 2020
  • In this paper, a new model-based Fault Detection and Diagnosis (FDD) method for an agile supersonic flight vehicle is presented. A nonlinear model, controlled by a classical closed loop controller and proportional navigation guidance in interception scenario, describes the behavior of the vehicle. The proposed FDD method employs the Inertial Navigation System (INS) data and nonlinear dynamic model of the vehicle to inform fins damage to the controller before leading to an undesired performance or mission failure. Broken, burnt, unactuated or not opened control surfaces cause a drastic change in aerodynamic coefficients and consequently in the dynamic model. Therefore, in addition to the changes in the control forces and moments, system dynamics will change too, leading to the failure detection process being encountered with difficulty. To this purpose, an equivalent aerodynamic model is proposed to express the dynamics of the vehicle, and the health of each fin is monitored by the value of a parameter which is estimated using an adaptive robust filter. The proposed method detects and isolates fins damages in a few seconds with good accuracy.

Dynamic Simulation and Analysis of the Space Shuttle Main Engine with Artificially Injected Faults

  • Cha, Jihyoung;Ha, Chulsu;Koo, Jaye;Ko, Sangho
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.4
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    • pp.535-550
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    • 2016
  • Securing the safety and the reliability of liquid-propellant rocket engines (LREs) for space vehicles is indispensable as engines consist of many complex components and operate under extremely high energy-dense conditions. Thus, health monitoring has become a mandatory requirement, especially for the reusable LREs that are currently being developed. In this context, a dynamic simulation program based on MATLAB/Simulink was developed in the current research on the Space Shuttle Main Engine (SSME), a partly reusable engine. Then, a series of fault simulations using this program was conducted: at a steady state operating condition (104% Rated Propulsion Level), various simulated fault conditions were artificially injected into the simulation models for the five major valves, the pumps, and the turbines of the SSME. The consequent effects due to each fault were analyzed based on the time responses of the major parameters of the engine. It is believed that this research topic is an essential pre-step for the development of fault detection and diagnosis algorithms for reusable engines in the future.