• Title/Summary/Keyword: fatigue prediction

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A Study on the Fatigue Crack Growth of Cracks in Mechanical Joints (기계적 체결부 균열의 피로균열성장에 관한 연구)

  • 허성필;양원호;정기현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.187-194
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    • 2002
  • It has been reported that cracks in mechanical joints is generally under mixed-mode and there is critical inclined angle at which mode I stress intensity factor becomes maximum. The crack propagates in arbitrary direction and thus the prediction of crack growth path is needed to provide against crack propagation or examine safety. In order to evaluate the fatigue life of cracks in mechanical joints, horizontal crack normal to the applied load and located on minimum cross section is major concern but critical inclined crack must also be considered. In this paper mixed-mode fatigue crack growth test is performed far horizontal crack and critical inclined crack in mechanical joints. Fatigue crack growth path is predicted by maximum tangential stress criterion using stress intensity factor obtained from weight function method, and fatigue crack growth rates of horizontal and inclined crack are compared.

Fatigue Life Prediction for Resistance Spot Weldment of Aluminum Alloy Sheet (알루미늄 합금판 저항 점용접부의 피로수명 예측)

  • 장건익;안병국;김동건
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.116-124
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    • 2002
  • The fatigue life is predicted on tensile-shear spot weldment made from Al-Mg alloy sheet with thickness of 0.8mm using Mitchell's method and uniform material law by $B{\ddot{a}}umel$ and Seeger based on local strain approach. The fatigue properties of critical HAZ region are estimated from the tensile property using simple hardness method. To predict the fatigue life of spot weldment, the local stresses and strains at the potential critical region are estimated by Neuber's rule. The predicted fatigue life based on uniform material law using HAZ's material properties provides good results within a factor of 3, conservatively.

Fracture Probability Properties of Torsion Fatigue of STS304 Steel (STS304강의 비틀림 피로파괴 확률특성)

  • Park, Dae-Hyun;Jeong, Soon-Ug
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.201-206
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    • 2003
  • This study is test for STS304 specimen using bending and torsion state. Rounded specimen and notched specimen including fracture surface investigation was comparatively experimented, fatigue life according to degree of surface finishing was examined. Fatigue fracture probability of notched canilever specimens were predicted by P-S-N curve, median rank and Weibull distribution. And at the relation with the rotational speed and stress, the fatigue life of the test specimen was higher at high speed than low speed If summarize STS304 torsion result of fatigue test, is as following. Fatigue life prediction was available by Weibull statistics distribution, and 50% breakdown probability correlation equation was appeared as following.

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The Prediction of Fatigue Damage for Pressure Vessel Materials using SH Ultrasonic Wave (압력용기 고온 고압부의 피로손상 예측을 위한 SH 초음파 평가 기법 개발)

  • Kang, Yong-Ho;Chung, Yong-Keun;Park, Jong-Jin;Park, Ik-Min
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.678-683
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    • 2003
  • Ultrasonic method using SH(shear horizontal) wave has been developed to determine the surface damage in fatigued material. Fatigue damages based on propagation energy were analyzed by multiregression analysis and phase measurement in interrupted fatigue test specimen including CrMoV and 12Cr alloy steel. From the test results, as the fatigue damage increased the propagation time of the launched waves increased and amplitude of wavelet decreased. Also, analysis for the waveform modulation showed a reliable estimation, with confidence limit of 97% for 12Cr steel and 95% for CrMoV steel, respectively. Therefore, It is thought that SH ultrasonic wave technique can be applied to determine fatigue damage of in-service component nondestructively.

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The Prediction of Fatigue Damage for Pressure Vessel Materials using Shear Horizontal Ultrasonic Wave (SH(shear horizontal) 초음파를 이용한 압력용기용 재료의 피로손상 예측)

  • Kang, Yong-Ho;Chung, Yong-Keun;Song, Jung-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.90-96
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    • 2009
  • Ultrasonic method using SH(shear horizontal) wave has been developed to determine the surface damage in fatigued material. Fatigue damages based on propagation energy were analyzed by multi-regression analysis in interrupted fatigue test specimen including CrMoV and 12Cr alloy steel. From the test results, as the fatigue damage increased the propagation time of the launched waves increased and amplitude of wavelet decreased. Also, analysis for the waveform modulation showed a reliable estimation, with confidence limit of 97% for 12Cr steel and 95% for CrMoV steel, respectively. Therefore, It is thought that SH ultrasonic wave technique can be applied to determine fatigue damage of in-service component nondestructively.

Prediction of the fatigue life of a box weldment with residual stress (잔류응력을 고려한 box 용접부의 피로수명 예측)

  • 김현수;윤중근;김하근;박동환
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.252-254
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    • 2004
  • Fatigue life a box weldment was predicted with the stress concentration and residual stress using the equation reported. In order to change the stress concentration and residual stress of the box weldment, Post treatments such as smooth grinding of weld bead, weld toe grinding and hammer peening were applied. The fatigue life of the weldment after post treatment clearly increased, which is attributed to the reduction of stress concentration and/or introduction of compressive residual stress at the weld toe. The predicted fatigue life was a relatively good agreement with the experiment for a long fatigue life, while it was underestimated for a short fatigue life.

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CFD prediction of vortex induced vibrations and fatigue assessment for deepwater marine risers

  • Kamble, Chetna;Chen, Hamn-Ching
    • Ocean Systems Engineering
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    • v.6 no.4
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    • pp.325-344
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    • 2016
  • Using 3D computational fluid dynamics techniques in recent years have shed significant light on the Vortex Induced Vibrations (VIV) encountered by deep-water marine risers. The fatigue damage accumulated due to these vibrations has posed a great concern to the offshore industry. This paper aims to present an algorithm to predict the crossflow and inline fatigue damage for very long (L/D > $10^3$) marine risers using a Finite-Analytical Navier-Stokes (FANS) technique coupled with a tensioned beam motion solver and rainflow counting fatigue module. Large Eddy Simulation (LES) method has been used to simulate the turbulence in the flow. An overset grid system is employed to mesh the riser geometry and the wake field around the riser. Risers from NDP (2003) and Miami (2006) experiments are used for simulation with uniform, linearly sheared and non-uniform (non-linearly sheared) current profiles. The simulation results including inline and crossflow motion, modal decomposition, spectral densities and fatigue damage rate are compared to the experimental data and useful conclusions are drawn.

Formulation of Tearing Energy for Fatigue Life Evaluation of Rubber Material (고무의 피로수명 평가를 위한 찢김에너지 정식화)

  • Kim, Heon-Young;Kim, Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1132-1138
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    • 2005
  • Fatigue life of metal material can be predicted by the use of fracture theory and experimental database. Although prediction of fatigue life of rubber material uses the same way as metal, there are many reasons to make it almost impossible. One of the reasons is that there is not currently used fracture criteria for rubber material beacuse of non-standardization, various way of composition process of rubber and so on. Tearing energy is one of the fracture criteria which can be applied to a rubber. Even if tearing energy relaxes the restriction of rubber composition, it is also not currently used because of complication to apply in. Research material about failure process of rubber and tearing energy was reviewed to define the process of fatigue failure and the applicability of tearing energy in estimation of fatigue life for rubber. Also, 1file element formulation of tearing energy which can be used in FE analysis was developed.

A Study on the Fatigue Life Evaluation of Spot Welded Joints under Tensile-Shear Loading (인장-전단 하중을 받는 점용접부의 피로 수명 평가에 관한 연구)

  • Chung, K.;Kim, H.
    • Journal of Power System Engineering
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    • v.5 no.1
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    • pp.80-88
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    • 2001
  • The spot welding method has been used in the joining of structures, automotive body, railway carriage, aircraft, household electric appliances, precision parts etc., because of brief working, easy automation, available mass production, and convenience. In this paper, the effects of welding conditions on the fatigue life and the prediction of fatigue life based on fracture mechanics theory of spot welded joint were investigated. Fatigue tests were conducted with the tensile-shear specimens welded in the various current using cold rolled steel sheets. Fatigue life of spot welded joint was predicted and compared with experimental results. Using FEM(finite element method), we analysed the distribution of stress and the condition of deformation on the environments of nugget.

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Evaluation on Effectiveness of Rail Grinding by Prediction of Rail Fatigue Life (레일 피로수명 예측에 따른 레일 연마의 효용성 평가)

  • Kim, Man-Cheol
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.255-261
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    • 2008
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the ground rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with Rainflow counting method. Also, Pamglen-Miner rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

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