• Title/Summary/Keyword: fatigue lifetime

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Fatigue Behavior of Alumina Ceramics under the Repeated Dynamic Loading (반복 동적하중에 의한 알루미나 세라믹스의 피로거동)

  • 이규형;박성은;이홍림
    • Journal of the Korean Ceramic Society
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    • v.35 no.8
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    • pp.850-856
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    • 1998
  • The dynaamic fatigue behavior of alumina ceramics was observed at room temperature using four-point bending method. Dynamic fatigue fracture strength was observed as function of down speed and notch length. The crack growth exponent of the specimens was calculated from the fracture strength and lifetime in dynamic fatigue test. After loading the stresses in the range of 0% to 105% compared with the average in-ert strength the value of residual fracture strength was measured for unnotched and 0.5mm notched speci-mens at the 0.001 and 0.0005 mm/min down speed respectively. After the 95% stress of the average inert strength was applied repeatedly the value of rsidual fracture strength was measured for 0.5mm notched specimens at the 0.001 and 0.0005 mm/min down speed respectively. The material constant A was found to be almost the same and not to depend on the loading mode or the down speed for unnotched and notched specimen. The value of fracture strength with time calculated from the constants n and A was in good agreement with the measured value.

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Elastic-Plastic Stress Analysis and Fatigue Lifetime Prediction of Cross-Bores in Autofrettaged Pressure Vessels

  • Koh, Seung-Kee
    • Journal of Mechanical Science and Technology
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    • v.14 no.9
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    • pp.935-946
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    • 2000
  • Elastic-plastic stress analysis has been performed to evaluate the fatigue life of an autofrettaged pressure vessel containing cross-bores subjected to pulsating internal pressure of 200 MPa. Finite element analyses were used to calculate the residual and operating stress distributions of the pressure vessel due to the autofrettage process and pulsating internal pressure, respectively. Theoretical stress concentration factors of 3.06, 2.58, and 2.64 were obtained at the cross-bore of the pressure vessel due to internal pressure, 50%, and 100% autofrettage loadings, respectively. Local stresses and local strains determined from the elastic-plastic finite element analysis were employed to calculate the failure location and fatigue life of the pressure vessel with radial cross-bores, incorporating the low-cycle fatigue properties of the pressure vessel steel and fatigue damage parameters. Increase in the amount of overstrain by autofrettage process moved the crack initiation location from the inner radius toward a mid-wall, and extended the crack initiation life. Predicted fatigue life of the fully autofrettaged pressure vessel with cross-bores increased about 50%, compared to the unautofrettaged pressure vessel. At the autofrettage level higher than 50%, the failure location and fatigue life of the pressure vessel were not significantly influenced by the autofrettage level.

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Evaluation of High Cycle Thermal Fatigue on Mixing Tee in Nuclear Power Plant (원전 Mixing Tee에서의 고주기 열피로 평가)

  • Lee, Sun Ki
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.22-29
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    • 2020
  • In nuclear power plants, there is a risk of thermal fatigue in equipment and piping affecting system soundness because the temperature change of the system accompanies in every operation and shutdown. Therefore, in order to prevent the excess of the fatigue limit during the lifetime of plants, the fatigue limit of each piping material is determined in the designing stage. However, there are many cases where equipment or piping is locally subjected to thermal fatigue that is not considered in the design, resulting in damage to the equipment and piping, and failure during operation. Currently, local thermal fatigue generation mechanisms that are not taken into account in the design stage are gradually being identified. In this paper, the effects of the fluid temperature fluctuations on the piping soundness due to the mixing of hot and cold water, one of the local thermal fatigue generating mechanisms, were evaluated.

Service life prediction of chloride-corrosive concrete under fatigue load

  • Yang, Tao;Guan, Bowen;Liu, Guoqiang;Li, Jing;Pan, Yuanyuan;Jia, Yanshun;Zhao, Yongli
    • Advances in concrete construction
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    • v.8 no.1
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    • pp.55-64
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    • 2019
  • Chloride corrosion has become the main factor of reducing the service life of reinforced concrete structures. The object of this paper is to propose a theoretical model that predicts the service life of chloride-corrosive concrete under fatigue load. In the process of modeling, the concrete is divided into two parts, microcrack and matrix. Taking the variation of mcirocrack area caused by fatigue load into account, an equation of chloride diffusion coefficient under fatigue load is established, and then the predictive model is developed based on Fick's second law. This model has an analytic solution and is reasonable in comparison to previous studies. Finally, some factors (chloride diffusion coefficient, surface chloride concentration and fatigue parameter) are analyzed to further investigate this model. The results indicate: the time to pit-to-crack transition and time to crack growth should not be neglected when predicting service life of concrete in strong corrosive condition; the type of fatigue loads also has a great impact on lifetime of concrete. In generally, this model is convenient to predict service life of chloride-corrosive concrete with different water to cement ratio, under different corrosive condition and under different types of fatigue load.

Numerical Prediction of Solder Fatigue Life in a High Power IGBT Module Using Ribbon Bonding

  • Suh, Il-Woong;Jung, Hoon-Sun;Lee, Young-Ho;Choa, Sung-Hoon
    • Journal of Power Electronics
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    • v.16 no.5
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    • pp.1843-1850
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    • 2016
  • This study focused on predicting the fatigue life of an insulated gate bipolar transistor (IGBT) power module for electric locomotives. The effects of different wiring technologies, including aluminum wires, copper wires, aluminum ribbons, and copper ribbons, on solder fatigue life were investigated to meet the high power requirement of the IGBT module. The module's temperature distribution and solder fatigue behavior were investigated through coupled electro-thermo-mechanical analysis based on the finite element method. The ribbons attained a chip junction temperature that was 30℃ lower than that attained with conventional round wires. The ribbons also exhibited a lower plastic strain in comparison with the wires. However, the difference in plastic strain and junction temperature among the different ribbon materials was relatively small. The ribbons also exhibited different crack propagation behaviors relative to the wires. For the wires, the cracks initiated at the outmost edge of the solder, whereas for the ribbons, the cracks grew in the solder layer beneath the ribbons. Comparison of fatigue failure areas indicated that ribbon bonding technology could substantially enhance the fatigue life of IGBT modules and be a potential candidate for high power modules.

A Study on the Prediction of Fatigue Life by use of Probability Density Function (확률밀도함수를 이용한 피로균열 발생수명 예측에 관한 연구)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.453-461
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    • 1999
  • The estimation of fatigue life at the design stage is very important in order to arrive at feasible and cost effective solutions considering the total lifetime of the structure and machinery compo-nents. In this study the practical procedure of prediction of fatigue life by use of cumulative damage factors based on Miner-Palmgren hypothesis and probability density function is shown with a $135,000m^3$ LNG tank being used as an example. In particular the parameters of Weibull distribution taht determine the stress spectrum are dis-cussed. At the end some of uncertainties associated with fatigue life prediction are discussed. The main results obtained from this study are as follows: 1. The practical procedure of prediction of fatigue life by use of cumulative damage factors expressed in combination of probability density function and S-N data is proposed. 2. The calculated fatigue life is influenced by the shape parameter and stress block. The conser-vative fatigue design can be achieved when using higher value of shape parameter and the stress blocks divded into more stress blocks.

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On the fatigue behavior of support structures for offshore wind turbines

  • Alati, N.;Nava, V.;Failla, G.;Arena, F.;Santini, A.
    • Wind and Structures
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    • v.18 no.2
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    • pp.117-134
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    • 2014
  • It is believed that offshore wind farms may satisfy an increasing portion of the energy demand in the next years. This paper presents a comparative study of the fatigue performances of tripod and jacket steel support structures for offshore wind turbines in waters of intermediate depth (20-50 m). A reference site at a water depth of 45 m in the North Atlantic Ocean is considered. The tripod and jacket support structures are conceived according to typical current design. The fatigue behavior is assessed in the time domain under combined stochastic wind and wave loading and the results are compared in terms of a lifetime damage equivalent load.

3-Dimensional Fatigue Life Evaluation for Major Components of Nuclear Power Plant (원전 주요기기의 3차원 피로수명 평가)

  • Ahn, Min-Yong;Bae, Sung-Ryul;Park, Young-Jae;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin;Jhung, Myung-Jo;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.102-107
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    • 2004
  • In general, major components of nuclear power plant have been evaluated based on 2-dimensional design codes conservatively. However, more exact assessment is necessary for continued operation beyond the design life. In this paper, 3-dimensional stress and fatigue analyses reflecting full geometry and monitored operating condition of reactor pressure vessel have been carried out. The analyses results showed that conservatism of current 2-dimensional evaluation based on design transient. Therefore, it is anticipated that the schemes developed from this research such as 3-dimensional finite element modeling, stress analysis and fatigue analysis related techniques can be utilized as fundamental tools for exact lifetime evaluation and license renewal of major nuclear components.

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A Study on the Fatigue Strength of Compressed Air Tank for Ships(I) (선박용 압축공기 탱크의 피로강도에 관한 연구(I))

  • Kim Jon-Ho;An Jae-Hyeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.8
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    • pp.923-928
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    • 2005
  • The estimation of fatigue life at the design stage of the compressed air tank on board is very important in order to arrive at feasible and reliable solutions considering the total lifetime of the tank. In this paper the compressed air tank on board was selected as a model and the change of inside pressure of the tank during normal navigation period was measured and the cycle of fluctuation stress was presumed statistically based on this. Also the effect of stress concentration with the FEM analysis on the longitudinal weld and the mean stress effect on the fatigue strength of compressed air tank were discussed.

Experimental studies on the fatigue life of shape memory alloy bars

  • Casciati, Sara;Marzi, Alessandro
    • Smart Structures and Systems
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    • v.6 no.1
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    • pp.73-85
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    • 2010
  • The potential offered by the thermo-mechanical properties of shape memory alloys (SMA) in structural engineering applications has been the topic of many research studies during the last two decades. The main issues concern the long-term predictability of the material behaviour and the fatigue lifetime of the macro structural elements (as different from the one of wire segments). The laboratory tests reported in this paper are carried out on bar specimens and they were planned in order to pursue two objectives. First, the creep phenomenon is investigated for two different alloys, a classical Ni-Ti alloy and a Cu-based alloy. The attention is then focused on the Cu-based alloy only and its fatigue characteristics at given temperatures are investigated. Stress and thermal cycles are alternated to detect any path dependency.