• 제목/요약/키워드: fatigue lifetime

검색결과 150건 처리시간 0.028초

플라스틱 BGA 솔더접합부의 고신뢰성에 관한 연구 (A Study of the High Reliability in Plastic BGA Solder Joints)

  • 김경섭;신영의;이혁
    • Journal of Welding and Joining
    • /
    • 제17권3호
    • /
    • pp.90-95
    • /
    • 1999
  • The increase in high speed, multi-function and high I/O pin semiconductor devices highly demands high pin count, very thin, and high density packages. BGA is one of the solutions, but the package has demerits in package reliability, surface mounting problems due to the PCB warpage and solder joint crack related with TCE mismatch between the materials. On this study to verify the thermal fatigue lifetime of the solder joint FEM and experiments were performed after surface mounting BGA with different solder composition and reliability conditions. FEM showed optimum composition of Ag3.2-Sn96.5 and under the composition minimum creep deformation of the solder joint was calculated, and the thermal fatigue lifetime was improved. In view of temperature cycle condition, the conditions of $-65^{\circ}C$to $150^{\circ}C$ showed minimum lifetime and t was 1/3 of $0^{\circ}C$ to $125^{\circ}C$ condition. Test board was prepared and solder joint crack was verified. Until 1000cycle on soder joint crack was observed.

  • PDF

현장 실무자를 위한 구조물 피로수명 평가 방법 (A Fatigue Life Evaluation Method of Structures for Field Engineers)

  • 구병춘;정흥채;이찬우
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2004년도 추계학술대회 논문집
    • /
    • pp.710-715
    • /
    • 2004
  • To evaluate the fatigue lifetime of structures, it is necessary to identify the value of parameters through tests or literature. it is difficult for field engineers to get the necessary data through tests from the viewpoint of time and cost. In this study. we surveyed literature and proposed a procedure to identify the fatigue parameters for fatigue life evaluation by local strain approach.

  • PDF

원전 안전 3 등급 고밀도 폴리에틸렌 매설 배관 맞대기 열 융착부의 인장 피로특성 평가 (Study on Tensile Fatigue Behavior of Thermal Butt Fusion in Safety Class III High-Density Polyethylene Buried Piping in Nuclear Power Plants)

  • 김종성;이영주;오영진
    • 대한기계학회논문집A
    • /
    • 제39권1호
    • /
    • pp.11-17
    • /
    • 2015
  • 최근에 원자력 발전소 안전 3 등급 배관에 적용되고 있는 고밀도 폴리에틸렌 배관은 융착표면을가열한 후 축방향으로 가압하는 열 융착 공정을 이용하여 맞대기 융착되어진다. 이러한 열 융착공정은 맞대기 융착부에 비드 형상을 발생시킨다. 이러한 비드 형상의 응력집중에 기인하여 피로수명이 줄어들 수 있다. 따라서 피로거동에 미치는 맞대기 열 융착부 비드의 효과를 고찰하는 것이 필요하다. 본 연구에서는 응력 제어 조건 하의 인장 피로 시험과 유한요소 탄성응력 해석을 수행하여 맞대기 열 융착부의 인장 피로 거동을 고찰하였다. 고찰 결과, 중주기 및 고주기 피로 영역에선 피로수명에 미치는 비드의 영향이 미미한 반면 저주기 피로 영역에선 비드의 존재가 피로 수명을 감소시킴을 확인하였다.

초음파 나노표면 개질처리를 통한 베어링강의 회전접촉피로 및 잔류응력 특성에 대한 연구 (Rolling Contact Fatigue and Residual Stress Properties of SAE52100 Steel by Ultrasonic Nano-Crystalline Surface Modification (UNSM))

  • 이창순;박인규;조인식;홍정화;지태구;편영식
    • 열처리공학회지
    • /
    • 제21권1호
    • /
    • pp.10-19
    • /
    • 2008
  • To investigate the effect of ultrasonic nano-crystalline surface modification (UNSM) treatment on rolling contact fatigue and residual stress properties of bearing steels, this paper carried out a rolling contact fatigue test, measured residual stress and retained austenite, performed a wear test, observed microstructure, measured micro hardness, and analyzed surface topology. After the UNSM treatment, it was found that the surface became minute by over $100{\mu}m$. The micro surface hardness was changed from Hv730~740 of base material to Hv850~880 with about 20% improvement, and hardening depth was about 1.3 mm. The compressive residual stress was measured as high as -700~-900 MPa, and the quantity of retained austenite was reduced to 27% from 34%. The polymet RCF-6 ball type rolling contact fatigue test showed over 4 times longer fatigue lifetime after the UNSM treatment under 551 kgf load and 8,000 rpm. In addition, this paper observed the samples, which went through the rolling contact fatigue test, with OM and SEM, and it was found that the samples had a spalling phenomenon (the race way is decentralized) after the UNSM treatment. However, before the treatment, the samples had excessive spalling and complete exploration. Comparison of the test samples before and after the UNSM treatment showed a big difference in the fatigue lifetime, which seems to result from the complicated effects of micro particles, compressive residual stress, retained austenite, and surface topology.

Lifetime estimation of a covered overhead line conductor

  • Leskinen, Tapio;Kantola, Kari
    • Wind and Structures
    • /
    • 제6권4호
    • /
    • pp.307-324
    • /
    • 2003
  • The paper presents results of studies concerning wind-induced aeolian vibration and fatigue of a 110 kV covered conductor overhead line. Self-damping measurement techniques are discussed: power method is found to be the most reliable technique. A method for compensating tension variations during the self-damping test is presented. Generally used empirical self-damping power models are enhanced and the different models are compared with each other. The Energy Balance Analysis (EBR) is used to calculate the aeolian vibration amplitudes, which thereafter are converted to bending stress for the calculation of conductor lifetime estimate. The results of EBA are compared with field measurements, Results indicate that adequate lifetime estimates are produced by EBA as well as field measurements. Generally the EBA gives more conservative lifetime expectancy. This is believed to result from the additional damping existing in true suspension structures not taken into account by EBA. Finally, the correctness of the line design is verified using Cigre's safe design tension approach.

원전 안전 3등급 고밀도 폴리에틸렌 매설 배관 맞대기 열 융착부의 굽힘 피로특성 평가 (Investigation of Bending Fatigue Behaviors of Thermal Butt Fusion in Safety Class III High-Density Polyethylene Buried Piping in Nuclear Power Plants)

  • 김종성;이영주;오영진
    • 한국압력기기공학회 논문집
    • /
    • 제11권2호
    • /
    • pp.40-44
    • /
    • 2015
  • The fatigue behavior of thermal butt fusion in safety class III high-density polyethylene (HDPE) buried piping for nuclear power plants was investigated using load-controlled bending fatigue on four-point bend test specimens. Based on the results, the presence of thermal butt fusion beads was confirmed to reduce the fatigue lifetime in the low- and medium-cycle fatigue regions while having a negligible effect in the high-cycle fatigue regions.

쇼트피닝가공에 의한 금속재료의 부식피로수명 개선 (Improvement of the Corrosion Fatigue Life of Metal Material by Shot Peening)

  • 남지헌;구대림;이국진;이동선;정성균
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2004년도 추계학술대회 논문집
    • /
    • pp.716-721
    • /
    • 2004
  • Corrosion highly affects to reduce lifetime and performance of machinery metallic components. The effects of shot peening on the fatigue life of metal material under corrosive environment are investigated in this paper. Experimental results show that the fatigue limit of shot peened specimen increases about 52$\%$. That means the fatigue life of metallic components is highly extended by shot peening. The corrosion greatly reduces the fatigue strength depending on the corrosive condition from one week up to one year. In case of shot peened specimen, the corrosion does not reduce the fatigue strength and fatigue life up to six months. It means that shot peening has superior effectiveness to reduce the influence of corrosion to the metallic materials.

  • PDF