• Title/Summary/Keyword: fatigue life curve

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Rapid S-N type life estimation for low cycle fatigue of high-strength steels at a low ambient temperature

  • Feng, Liuyang;Qian, Xudong
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.777-792
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    • 2019
  • This paper presents a new efficient approach to estimate the S-N type fatigue life assessment curve for S550 high strength steels under low-cycle actions at -60℃. The proposed approach combines a single set of monotonic tension test and one set of fatigue tests to determine the key material damage parameters in the continuum damage mechanics framework. The experimental program in this study examines both the material response under low-cycle actions. The microstructural mechanisms revealed by the Scanning Electron Microscopy (SEM) at the low temperature, furthermore, characterizes the effect due to different strain ratios and low temperature on the low-cycle fatigue life of S550 steels. Anchored on the experimental results, this study validates the S-N curve determined from the proposed approach. The S-N type curve determined from one set of fatigue tests and one set of monotonic tension tests estimates the fatigue life of all specimens under different strain ratios satisfactorily.

Service Life Analysis of Control Valve for Automatic Turbine Startup of Thermal Power Plant (화력 발전소 증기 터빈의 자동기동을 위한 주증기 제어 밸브 수명해석)

  • Kim, Hyo-Jin;Kang, Yong-Ho;Shin, Cheul-Gyu;Park, Hee-Sung;Yu, Bong-Ho
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.7-12
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    • 2000
  • The automatic turbine startup system provides turbine control based on thermal stress. During the startup, control system monitors and evaluates main components of turbine using damage mechanism and life assessment. In case of valve chest, the temperature of inner/outer wall is measured by thermo-couples and the safety of these values are evaluated by using allowable ${\Delta}T$ limit curve during the startup. Because allowable ${\Delta}T$ limit curve includes life assessment, it is possible to apply this curve to turbine control system. In this paper, low cycle fatigue damage and combined rupture and low cycle fatigue damage criterion proposed for yielding the allowable ${\Delta}T$ limit curve of CV(control valve) chest. To calculate low cycle fatigue damage, the stress analysis of valve chest has peformed using FEM. Automatic turbine startup to assure service life of CV was achieved using allowable ${\Delta}T$ limit curve.

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Evaluation of chassis component reliability considering variation of fatigue data (피로 자료 분산을 고려한 자동차 부품의 신뢰도 해석)

  • Nam G.W;Lee B.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.690-693
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    • 2005
  • In this paper, probabilistic distribution of fatigue life of chassis component is determined statistically by applying the design of experiments and the Pearson system. To construct $p-\varepsilon-N$ curve, the case that fatigue data are random variables is attempted. Probabilistic density function(p.d.f) for fatigue life is obtained by design of experiment and using this p.d.f fatigue reliability about any aimed fatigue life can be calculated. Lower control arm and rear torsion bar of chassis component are selected as examples for analysis. Component load histories, which are obtained by multi-body dynamic simulation for Belsian load history, are used. Finite element analysis are performed using commercial software MSC Nastran and fatigue analysis are performed using FE Fatigue. When strain-life curve itself is random variable, probability density function of fatigue life has very little difference from log-normal distribution. And the case of fatigue data are random variables, probability density functions are approximated to Beta distribution. Each p.d.f is verified by Monte-Carlo simulation.

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Evaluation of Chassis Component Reliability Considering Variation of Fatigue Data (피로 자료 분산을 고려한 자동차 부품의 신뢰도 해석)

  • Nam, Gi-Won;Lee, Byung-Chai
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.110-117
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    • 2007
  • In this paper, probabilistic distribution of chassis component fatigue life is determined statistically by applying the design of experiments and the Pearson system. To construct p - ${\varepsilon}$ - N curve, the case that fatigue data are random variables is attempted. Probabilistic density function (p.d.f) for fatigue life is obtained by the design of experiment and using this p.d.f fatigue reliability, any aimed fatigue life can be calculated. Lower control arm and rear torsion bar of chassis components are selected as examples for analysis. Component load histories which are obtained by multi-body dynamic simulation for Belsian load history are used. Finite element analysis is performed by using commercial software MSC Nastran and fatigue analysis is performed by using FE Fatigue. When strain-life curve itself is random variable, the probability density function of fatigue life has very little difference from log-normal distribution. And the cases of fatigue data are random variables, probability density functions are approximated to Beta distribution. Each p.d.f is verified by Monte-Carlo simulation.

Evaluation of Fatigue Life Characteristic of a Real Waterwork Pipe Using the Probability Density Function (확률밀도함수를 이용한 상수도 실 배관의 피로수명 특성 평가)

  • Choi J.H.;Park J.S.;Seok C.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1691-1694
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    • 2005
  • The fatigue characteristic of a material or a structure is derived from fatigue tests of standard specimens. However test results of standard specimens are very different from those of real structures or components. Therefore, to calculate more accurate fatigue life, the geometrical effect and surface condition must be considered by comparing test results of standard specimens with those of real structures or components. Thus the object of this paper is to evaluate the fatigue characteristic of a real waterwork pipe by conducting fatigue tests with standard specimens and non-standard(plate-shaped) specimens of base metal and weld metal. Also, to evaluate fatigue characteristic based on life distribution, statistical fatigue characteristic was analyzed by the normal distribution and related data of P-S-N curve.

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Strength Evaluation and Life Prediction of the Multistage Degraded Materials (다단계 모의 열화재의 재료강도 평가와 수명예측)

  • 권재도;진영준;장순식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2271-2279
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    • 1993
  • In the case of life prediction on the structures and machines after long service, it is natural to consider a degradation problems. Most of degradation data form practical structures are isolated data obtained at the time of periodical inspection or repair. From such data, it may be difficult to obtain the degradation curve available and necessary for life prediction. In this paper, for the purpose of obtaining a degradation curves, developed the simulate degradation method and fatigue test and Charpy impact test were conducted on the degraded, simulate degraded and recovered materials. Fatigue life prediction were conducted by using the relationship between fracture transition temperature (DBTT : vTrs) obtained from the Charpy impact test through the degradation process and fatigue crack growth constants of m and C obtained from the fatigue test.

The Fatigue Strength and the Fatigue Life Prediction in Plain Woven Glass/Epoxy Composite Plates (Glass/Epoxy 복합재료의 피로강도평가 및 피로수명예측)

  • 김정규;김도식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2475-2482
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    • 1993
  • The effects of the hole size(2R) and the specimen width(W) on the fatigue strength and the fatigue life in plain woven glass/epoxy composite plates are experimentally investigated under constant amplitude tensile fatigue loading. It is shown in this study that the notch sensitivity under fatigue loading is lower than that under static loading. It can be explained by the fact that the stress concentration is relaxed by the damage developed at the boundary of circular hole. To predict the fatigue strength at a specific cycle, the modified point stress criterion represented as a function of the geometry of the specimen(2R and W) is applied. It is found that the model used in the prediction of the notched tensile strength predicts the fatigue strength with reasonable accuracy. A model for predicting the fatigue life in the notched specimen, based on the S-$N_f$, curve in the smooth specimen, is suggested.

S-N Curve Estimation of a KTX Structure for an Accelerated Life Testing (가속수명시험을 위한 KTX 구조물의 S-N 선도 추정)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Su-Han
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.384-389
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    • 2008
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structure of KTX under operation conditions. However, actual fatigue life cannot be obtained if specimens are not adequate to the conventional fatigue test. Moreover component maker did not provide data of loading stress (S) - cycles at the failure (N). In this study, we suggest a prediction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data, and then, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule.

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Construction of a Design Curve for Fatigue Model Using Bootstrap Method (붓스트랩방법을 이용한 피로모형의 설계곡선 설정)

  • 서순근;조유희
    • Journal of Korean Society for Quality Management
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    • v.30 no.4
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    • pp.106-119
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    • 2002
  • The fatigue curve with estimated parameters represents the estimate of the median or mean life at a given applied stress But, in order to assist a designer in making decisions regarding the fatigue failure mode, it is common practice to construct a design curve on the lower or safe side of data. In this study, to overcome the limitations(i.e., no runout, equal variance, and quality of the approximation, etc) of Shen, Wirsching, and Cashman's method which suggested the approximate design curve for nonlinear models using tolerance interval constructed by Owen's method, an algorithm to find design curves under the fatigue model using a parametric bootstrap method, is proposed and illustrated with multiple fatigue data sets.

Service Life Analysis of Control Valve far Automatic Turbine Startup of Thermal Power Plant (화력 발전소 증기 터빈의 자동기동을 위한 주증기 제어 밸브 수명해석)

  • Kim, Hyo-Jin;Gang, Yong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.1-6
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    • 2002
  • The automatic turbine startup system provides turbine control based on thermal stress. During the startup, control system monitors and evaluates main components of turbine using damage mechanism and life assessment. In case of valve chest, the temperature of inner/outer wall is measured by thermo-couples and the safety of these values are evaluated by using allowable △T limit currie during the startup. Because allowable ΔT limit curve includes life assessment, it is possible to apply this curve to turbine control system. In this paper, low cycle fatigue damage, combined rupture and low cycle fatigue damage criterion were proposed for yielding the allowable ΔTf limit curve of CV(control valve) chest. To calculate low cycle fatigue damage, the stress analysis of valve chest has been performed using FEM. Automatic turbine startup to assure service life of CV was achieved using allowable ΔT limit curve.