• Title/Summary/Keyword: fatigue fracture

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Analysis of Flow on Grooving Corrosion at the Weld of a Carbon Steel pipe made by Electrical Resistance Welding (전기저항 용접강관의 홈부식에 미치는 유동 해석)

  • Kim, Yong;Jang, Hyeuk;Ryu, Duck-Hee;Kim, Jae-Seong;Lee, Bo-Young;Boo, Joon-Hong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1-6
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    • 2004
  • Lots of researches were gone already about grooving corrosion mechanism of ERW carbon steel pipe. But there is seldom study for water hammer happened by fluid and acceleration of corrosion rate by incresed flow velocity. Therefore, in this study carried out the analysis based on hydrodynamic and fracture mechanics. Analyzed stress that act on a pipe using ANSYS as a program, and also FLUENT and STAR-CD were used for flow phenomenon confirmation. As the result, fatigue failure is happened by water hammer and corrosion rate was increased because of turbulent flow.

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Fretting Wear Evaluation of TiAIN Coated Nuclear Fuel Rod Cladding Materials (TiAIN 코팅한 핵연료봉 피복재의 프레팅 마멸 평가)

  • Kim, Tae-Hyeong;Kim, Seok-Sam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.88-95
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    • 2002
  • Fretting of fuel rod cladding material, Zircaloy-4 Tube, in PWR nuclear power plants must be reduced and avoided. Nowadays the introduction of surface treatments or coatings is expected to bean ideal solution to fretting damage since fretting is closely related to wear, corrosion and fatigue. Therefore, in this study the fretting wear experiment was peformed using TiAIN coated Zircaloy-4 tube as the fuel rod cladding and uncoated Zircaioy-4 tube as one of grids, especially concentrating on the sliding component. Fretting wear resistance of TiAIN coated Zircaloy-4 tubes was improved compared with that of TiN coated tubes and uncoated tubes and the fretting wear mechanisms were delamination and plastic flow following by brittle fracture at lower slip amplitude but severe oxidation and spallation of oxidative layer at higher slip amplitude.

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Experimental Study on the Blade Excitation Frequency for the Natural Frequence of Centrifugal Pump Piping Systems (원심펌프 배관계 진동에 영향을 주는 블레이드 가진주파수의 실험적 고찰)

  • 김윤제;신호길
    • Journal of Energy Engineering
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    • v.10 no.4
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    • pp.335-341
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    • 2001
  • Pressure pulsations generated by the blade-tongue interaction induce vibration of the piping systems and the structure connected to pumps, resulting in the severe noise and fatigue fracture. Experiments were made on the natural frequencies of liquid columns in piping systems with a single suction, single stage, centrifugal volute pump. Experimental results show that the natural frequencies of the liquid columns in the pump piping systems depend on the dimensions of the pipes and the impeller shapes, and are not affected substantially by the rate of discharge and the rotating speed of the pump.

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Numerical Analysis on Residual Stress relaxation by mechanical loading (기계적인 하중에 의한 용접부 잔류응력에 이완에 관한 해석)

  • Seo Jung-Won;Goo Byeung-Choon;Lee Dong-Hyeong;Chung Heung-Chai
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.872-877
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    • 2004
  • Welding residual stresses are the main topics of welding research fields. The residual stresses and distortion of structures by welding exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process are caused by tensile and compressive residual stresses in welding material, and this residual stresses can induce fracture and fatigue problems of welding structures. The accurate prediction of residual stress and relaxation due to mechanical loading of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to mechanical loading. The effects of load ratio for static and cyclic loading are evaluated based on analytical results.

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A Feasibility Study on the Use of Autogeneous GTAW for Correction of Distortions in Welded Aluminum Alloy Structures (알루미늄 熔接構造物의 變形橋正을 위한 Autogeneous GTAW의 適用 可能性 硏究)

  • 하용훈;강춘식;유순영
    • Journal of Welding and Joining
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    • v.10 no.1
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    • pp.20-34
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    • 1992
  • Characteristics of two correcting methods, a new Autogeneous GTAW heating (TIG) method and the conventional GMAW bead-on plate welding(MIG) method, for distorted aluminum fabrication structures were studied. As a result of microscopic study of Autogeneous GTAW heating and GMAW bead-on plate welding areas, porosities in weld metal and surface cracks in local heating zone were found. Through the mechanical tests, it was verified that porosities decrease tensile strength and surface of distortion, angular displacement and transeverse shrinkage were measures and compared. In order to investigate changes of material properties in heating area and cause of defects such thermal stresses were calculated by ADINA. Through the computations of transient thermal stresses and microscopic observation of fracture surface, thermal stress was found to be the cause of crack during Autogeneous GTAW heating.

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Design of Railway Vehicle Wheel Profile Suitable for Dual-rail Profile (듀얼 레일 형상에 적합한 철도차량의 차륜 형상 설계)

  • Byon, Sung-Kwang;Lee, Dong-Hyeong;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.30-37
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    • 2017
  • When a wheel profile of a train-tram is designed, both train and tram tracks should be considered. This study designed a wheel profile that enables high-speed driving(200km/h) on the train track and low speed driving on the tram track with multiple sharp curves. The study used the approximation optimization method to reduce cost and time, used the sequential quadratic programming method as the optimized algorithm, and the central composite design and response surface method as an approximate model. The optimized wheel shape based on this approximation optimization method reduced wear of the initial wheel showed a better performance in terms of derailment and lateral force.

분말야금법을 이용한 Ti-Ni 섬유강화 형상기억복합재료 특성에 관한 연구

  • 박민식;윤두표;박영철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.738-742
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    • 1996
  • In the present paper, We have tried to reconfirm the "Interlligent" material properties using both the sintered TiNi/A(1100) matrix composite by powder metallurgy method. By using these specimen, Shape meorystrengthening effect in tensile strengthand fatigue crack propagation above inverse transformation temperature of TiNi fiber were investigated. More over, by SEM obsevation, the effect of the residual stress at the interface between A1 matrix and TiNi fiber and some brittle precipitation layers such as inter metallic compounds on fracture mechanisms was metallurgically discussed.discussed.

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Application of a NDI Method Using Magneto-Optical Film for Micro-Cracks

  • Jaekyoo Lim;Lee, Hyoungno;Lee, Jinyi;Tetsuo Shoji
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.591-598
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    • 2002
  • Leakage magnetic flux is occurred in the cracked area of magnetized specimens, and also it changes the magnetic domain area of the magneto-optical film positioned on the specimen. It causes the change of the optical permeability of the magnetic domain on the crack area. So crack images can be obtained easily using this principle. On the other hand, utilizing a laser in this method makes possible to perform a remote sensing by detecting the light intensity contrast between cracked area and normal area. This paper shows the application of non-destructive inspection system taking advantage of magneto-optical method for micro-cracks and presents examples applied to the several types of specimens having fatigue cracks and fabricated cracks using this method. Also the authors prove the possibility of this method as a remote sensing system under the oscillation load considering application to real fields.

Crack identification in short shafts using wavelet-based element and neural networks

  • Xiang, Jiawei;Chen, Xuefeng;Yang, Lianfa
    • Structural Engineering and Mechanics
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    • v.33 no.5
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    • pp.543-560
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    • 2009
  • The rotating Rayleigh-Timoshenko beam element based on B-spline wavelet on the interval (BSWI) is constructed to discrete short shaft and stiffness disc. The crack is represented by non-dimensional linear spring using linear fracture mechanics theory. The wavelet-based finite element model of rotor system is constructed to solve the first three natural frequencies functions of normalized crack location and depth. The normalized crack location, normalized crack depth and the first three natural frequencies are then employed as the training samples to achieve the neural networks for crack diagnosis. Measured natural frequencies are served as inputs of the trained neural networks and the normalized crack location and depth can be identified. The experimental results of fatigue crack in short shaft is also given.

A comparison study for the track maintenance system for the non-ballast steel plate bridge (무도상 판형교 레일 장대화에 따른 궤도 유지관리 비교연구)

  • Nam, Bo-Hyun;Jang, Tae-Cheol;Woo, Yong-Keun;Min, Kyung-Ju
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.401-410
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    • 2007
  • Form the application of long rail system the non-ballast steel plate bridges, fatigue strength increase and rail noise reduction can be expected. This is mainly form the reduction of the rail impact at the rail joint locations which already made to behave together from welds. In the high speed rail, application of long rail system is essential because without long rail system, the required serviceability level can not be achieved. But even with this long rail systems, the thermal expansion from the girder can not be absorbed in the normal bearing systems, and these expansion cause between girder and rail. Also unexpected rail buckling and fracture through rail thermal tension may happen. It was found through numerical analysis and field measurement that these problems can be avoided by semi-fixed bearing system. In this study, the benefits of non-ballast plate bridge through long rail system, especially at the point of girder stability, girder stiffness increase and bearing maintenance will be reviewed.

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