• 소성∙가공
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• 제30권4호
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• pp.172-178
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• 2021

The cold forging process induces material deformation in an enclosed space, generating a very high forging load. Therefore, it is mainly designed as a multi-stage process, and fatigue failure occurs in forging die due to cyclic load. Studies have been conducted previously to quantitatively predict the fatigue limit of cold forging dies, however, there was a limit to field application due to the large error range and the need for expert intervention. To solve this problem, we conducted a study on the introduction of a real-time forging load measurement technology and an automated system for quantitative prediction of die life cycle. As a result, it was possible to reduce the error range of the quantitative prediction of die life cycle to within ±7%, and it became possible to use the die life cycle calculation algorithm into an automated system.

• Steel and Composite Structures
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• 제24권4호
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• pp.455-465
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• 2017

This paper presents a series of ultimate and fatigue experimental investigation on concrete-filled rectangular hollow section (CRHS) X joints with Perfobond Leister rib (PBR) under tension. A total of 15 specimens were fabricated, in which 12 specimens were tested under ultimate tension and 3 specimens were investigated in fatigue test. Different parameters including PBR stiffening, brace-to-chord ratio (${\beta}$) and inclined angle (${\theta}$) were considered in the test. Each joint was tested to failure under tension load. Obtained from test result, PBR was found to improve the tension strength and fatigue durability of CRHS joint substantially. Concrete dowel consisted by PBR and concrete inside the chord stiffened the joint, which leaded to a combination failure mode of punching shear and chord plastification of CRHS joint under tension. Finite element analysis validated the compound failure mode. Stress concentration on typical spot of CRHS joint was mitigated by PBR which was observed from fatigue test. Initial fatigue crack presented in CRHS joint with PBR also differentiated with the counterpart without PBR.

• Steel and Composite Structures
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• 제24권5호
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• pp.615-633
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• 2017

Fatigue crack initiated in welded tubular joints due to cyclic loading may produce harmful effect on the integrity of the tubular structures. To study such effect, both fatigue and static tests on nine circular tubular T-joint specimens made of carbon steel materials were carried out. The specimens were subjected to tensile loading in both fatigue and static tests. The load-displacement relation, the crack propagation and the failure mode of the specimens are all analyzed. The deterioration of the static strength of the cracked T-joints is also investigated and evaluated through an area reduction factor. Experimental results indicate that the static strength of a tubular T-joint with a surface crack seems to decrease slightly while a through crack has relatively remarkable effect on the reduction of the static strength. Additionally, experimental results also show that the toughness of the materials and the geometry of the specimens play an important role on the failure process of cracked tubular T-joints.

• Nuclear Engineering and Technology
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• 제53권1호
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• pp.304-313
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• 2021

Nickel base Alloy X-750, which is used as fastener parts in light-water reactor (LWR), has experienced many failures by environmentally assisted cracking (EAC). In order to improve the reliability of passive components for nuclear power plants (NPP's), it is necessary to study the failure mechanism and to predict crack growth behavior by developing a probabilistic failure model. In this study, The Bayesian inference was employed to reduce the uncertainties contained in EAC modeling parameters that have been established from experiments with Alloy X-750. Corrosion fatigue crack growth rate model (FCGR) was developed by fitting into Paris' Law of measured data from the several fatigue tests conducted either in constant load or constant ΔK mode. These parameters characterizing the corrosion fatigue crack growth behavior of X-750 were successfully updated to reduce the uncertainty in the model by using the Bayesian inference method. It is demonstrated that probabilistic failure models for passive components can be developed by updating a laboratory model with field-inspection data, when crack growth rates (CGRs) are low and multiple inspections can be made prior to the component failure.

• 한국안전학회지
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• 제34권5호
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• pp.103-110
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• 2019

In order to reduce the accidents occurring at construction sites, it is necessary to approach with harmonious measures considering various aspects such as systems, training, facilities, and protection equipments. Suggestion of safe construction method can be a good alternative. In the previous study, the half-depth precast deck with RC rib panel was proposed as an alternative method for safe bridge deck construction, and the performance required by the design code was verified through a four-point bending test. But the actual bridge deck is subjected to the repetitive action of the wheel load rather than the bending condition due to the four-point load. In this study, fatigue test was performed by repeating the wheel load $2{\times}10^6$ cycles to verify the safety of the half-depth precast deck with RC rib panel under actual conditions. As a result, fatigue effect due to repetition of wheel load was not significant in terms of serviceability such as crack width and deflection. In the residual strength test conducted after the fatigue test, the half-depth precast deck with RC rib panel failed by punching shear which is typical failure mode of bridge decks and the residual strength was similar to the punching strength of the RC and PSC bridge decks in spite of the fatigue effects.

• 한국안전학회지
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• 제37권5호
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• pp.1-6
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• 2022

In this study, to confirm the effects of the mixed load of normal and shear forces acting on a fixing bolt, fatigue design criteria were developed by varying the loading angle and conducting tensile and fatigue tests. After evaluating and comparing the test results under different loading angles, the evaluation criteria were selected. These evaluation criteria were then applied to develop the design criteria. An Arcan fixture was designed and manufactured to simultaneously apply a mixed load of normal and shear forces to the fixing bolt of a turntable, and a fatigue test was conducted. S-N diagrams for various loading angles were obtained, and a 1% P-S-N diagram of failure probability was determined using statistical processing techniques. Our results show that failures of the fixing bolt can be prevented using these diagrams as a basis for developing fatigue design criteria.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2004년도 춘계학술대회
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• pp.100-102
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• 2004

실무 현장에서 피로 파괴가 잘 일어나고 있는 상황이다. 그런데 그 하중도 불규칙적으로 일어나고 있어 예측이 불가능하여 언제 파괴가 일어나는지를 잘 알 수가 없는 상황이다. 본 연구에서는 그러한 불규칙적인 피로 하중을 시뮬레이션하여 그 재료의 안정성과 수명 관계를 Ansys workbench 프로그램을 이용하여 이론적으로 해석하여 보았다. 이러한 결과들을 실제 구조물에서 응용하면 그 파손 방지 및 내구성을 예측하는데 활용이 크다고 본다.

• Restorative Dentistry and Endodontics
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• 제38권1호
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• pp.31-35
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• 2013

Objectives: This study compared the cyclic fatigue resistance of nickel-titanium (NiTi) files obtained in a conventional test using a simulated canal with a newly developed method that allows the application of constant fatigue load conditions. Materials and Methods: ProFile and K3 files of #25/.06, #30/.06, and #40/.04 were selected. Two types of testing devices were built to test their fatigue performance. The first (conventional) device prescribed curvature inside a simulated canal (C-test), the second new device exerted a constant load (L-test) whilst allowing any resulting curvature. Ten new instruments of each size and brand were tested with each device. The files were rotated until fracture and the number of cycles to failure (NCF) was determined. The NCF were subjected to one-way ANOVA and Duncan's post-hoc test for each method. Spearman's rank correlation coefficient was computed to examine any association between methods. Results: Spearman's rank correlation coefficient (${\rho}$ = -0.905) showed a significant negative correlation between methods. Groups with significant difference after the L-test divided into 4 clusters, whilst the C-test gave just 2 clusters. From the L-test, considering the negative correlation of NCF, K3 gave a significantly lower fatigue resistance than ProFile as in the C-test. K3 #30/.06 showed a lower fatigue resistance than K3 #25/.06, which was not found by the C-test. Variation in fatigue test methodology resulted in different cyclic fatigue resistance rankings for various NiTi files. Conclusions: The new methodology standardized the load during fatigue testing, allowing determination fatigue behavior under constant load conditions.

• Structural Engineering and Mechanics
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• 제59권6호
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• pp.1095-1120
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• 2016

This paper investigates the change of structural characteristics of steel cable-stayed bridges after cable failure. Cables, considered as the intermediate supports of cable-stayed bridges, can break or fail for several reasons, such as fire, direct vehicle clash accident, extreme weather conditions, and fatigue of cable or anchorage. Also, the replacement of cables can cause temporary disconnection. Because of the structural characteristics with various geometric nonlinearities of cable-stayed bridges, cable failure may cause significant change to the structural state and ultimate behavior. Until now, the characteristics of structural behavior after cable failure have rarely been studied. In this study, rational cable failure analysis is suggested to trace the new equilibrium with structural configuration after the cable failure. Also, the sequence of ultimate analysis for the structure that suffers cable failure is suggested, to study the change of ultimate behavior and load carrying capacity under specific live load conditions. Using these analysis methods, the statical behavior after individual cable failure is studied based on the change of structural configuration, and distribution of internal forces. Also, the change of the ultimate behavior and load carrying capacity under specific live load conditions is investigated, using the proposed analysis method. According to the study, significant change of the statical behavior and ultimate capacity occurs although just one cable fails.

• 대한기계학회논문집A
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• 제25권2호
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• pp.264-274
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• 2001

An integrated fatigue strength assessment system was computerized. The system developed consists of 9 modules: user interface, cycle counting, load history construction, data searching, fatigue properties estimation, fatigue data analysis, true stress and strain analysis, expert system for crack initiation life prediction, fatigue crack initiation and propagation life prediction. Fatigue strength database also was included in this system. The fatigue expert system helps a beginner to predict a fatigue crack initiation life in fatigue strength assessment. The expert system module in this system is developed on the personal computer by using C language and UNiK, an expert system developing tool. To evaluate the system, the results of test under variable loading of SAE and failure data from a field were analyzed. The evaluation show that the system provided fatigue life prediction within 3-scatter band and gave reasonable predictions. To get more accurate predictions of fatigue life without fatigue properties, we recommend utilizing the system along with the fatigue strength database.