• 제목/요약/키워드: fatigue factor

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용접부 형상을 고려한 머플러의 피로수명 예측에 관한 연구 (Research on Fafigue Life Prediction of Muffler with Weld-zone Shape)

  • 김종윤;강성수;김국용;박순철;김충관
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권1호
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    • pp.85-93
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    • 2012
  • 본 연구에서는 용접부의 형상을 고려하여 머플러의 피로수명을 예측하는 프로세스를 개발하였다. 피로수명 예측 프로세스 개발을 위해 머플러의 굽힘 피로시험을 진행한 후 M-N선도를 획득하고, 파손이 발생한 용접부의 형상을 모델링 한 후 정적하중해석을 실시하고, 해석결과를 이용하여 응력집중계수를 구하였다. 응력집중계수는 피로노치계수를 구하는데 사용되며, 이를 바탕으로 피로수명을 예측하였다. 시험결과와 예측결과의 비교를 통해서 피로수명 예측의 타당성을 검증하였다.

강판항(鋼板桁) 덮개판 형상에 따른 피로균열성장특성 (Fatigue Crack Growth Characteristics by the Cover Plate Shapes in the Steel Plate Girder)

  • 정영화;김익겸;정진석;이형근
    • 산업기술연구
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    • 제19권
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    • pp.269-278
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    • 1999
  • When a variety of repeated loads are given, most steel structures failed in much lower level of loads than static failure loads. In addition, bridge always includes the internal defects or discontinuities. from these, fatigue cracks initiates and can lead to sudden failure. Thus, in this study, tensile specimens by the cover plate shapes were used as the test specimens. The fatigue test was performed by constant amplitude fatigue loading and beach mark. From the results of this study, each specimen's fatigue section was observed. in addition, stress intensity factor at crack tip was calculated by using the Green's function which applied to discontinuous section where causing stress concentration. Therefore, the fatigue life of structural detail was investigated by adopting the theories of fracture mechanics. each specimen's crack shape is a semi-elliptical surface crack or center crack sheet, stress gradient correction factor, Fg is the most subjective of all stress intensity correction factors and fatigue life should be predicted by previous proposed function and finite element analysis.

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SUS 304강의 부식피로균열 운전속도 특성에 관한 연구 (Study on Characteristics of Corrosion Fatigue Crack Growh Rate of SUS 304 Stainlss Steel)

  • 임우조;김부안
    • 한국해양공학회지
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    • 제1권2호
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    • pp.93-100
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    • 1987
  • Corrosion fatigue cracking of the austenitic stainless steel(bese metal & heat affected zone by TIG weld) was studied experimentally under the environments of various specific resistance and air. The characteristics of corrosion fatigue crack growth rate and the environmental constants of paris' rule were investigated for SUS 304 weldments in the various specific resistance. The influences of stress intensity factor range and corrosion on the crack growth rate were compared. The characteristics of corrosion fatigue cracking for the weldments were inspected from mechanical, electrochemical and microstructural point of view. Main results obtained are as follows: 1) As the specific resistance decreases, the environmental constant C of paris'rule increases(hence the corrosion fatigue crack growth rate is rapid), but the environmental constant m decreases, so the effect of corrosion to the crack growth rate is more susceptible than thet of stress intensity factor range. 2) As the stress intensity factor range decreases, the corrosion fatigue crack growth rate of heat affected zone is more susceptible than that of the base metal. 3) The corrosion fatigue crack growth rate of the heat affected zone is more rapid than that of the base metal, because of the phenomenon of softening and the less noble potential coused by wedlding heat cycle. 4) The corrosion fatigue cracking of SUS 304 weldment appears transgranular fracture.

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Influence of geometry and safety factor on fatigue damage predictions of a cantilever beam

  • Pecnik, Matija;Nagode, Marko;Seruga, Domen
    • Structural Engineering and Mechanics
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    • 제70권1호
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    • pp.33-41
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    • 2019
  • The influence of two parameters on fatigue damage predictions of a variably loaded cantilever beam has been examined. The first parameter is the geometry of the cantilever beam and the weld connecting it to a rear panel. Variables of the geometry examined here include the cantilever length, the weld width on the critical cross-section and the angle of the critical cross-section. The second parameter is the safety factor, as set out by the Eurocode 3 standard. An analytical approach has been used to calculate the stresses at the critical cross-section and standard rainflow counting has been used for the extraction of the load cycles from the load history. The results here suggest that a change in the width and angle of the critical cross-section has a non-linear impact on the fatigue damage. The results also show that the angle of the critical cross-section has the biggest influence on the fatigue damage and can cause the weld to withstand fatigue better. The second parameter, the safety factor, is shown to have a significant effect on the fatigue damage calculation, whereby a slight increase in the endurance safety factor can cause the calculated fatigue damage to increase considerably.

통행차량 특성을 반영한 강교량 피로설계트럭의 피로파괴 신뢰도해석 (Reliability Analysis of Fatigue Truck Model Using Measured Truck Traffic Statistics)

  • 신동구;권태형;박영석
    • 한국강구조학회 논문집
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    • 제19권2호
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    • pp.211-221
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    • 2007
  • 교량의 피로파괴에 대한 Miner의 피로손상법칙을 적용하여 여러 확률변수로 표현된 피로파괴 한계상태함수에 대한 신뢰도해석을 국내에서 측정된 통행차량의 통계적 특성을 반영하여 수행하였다. 신뢰도지수의 산정에 필요한 확률변수 가운데 등가모멘트, 충격계수비, 등가하중비는 국내의 최근 측정자료를 분석하여 통계치를 산정하였으며, 피로강도, 활하중 횡분배비, 연행하중비는 국외에서 측정된 문헌자료의 통계치를 적용하였다. 신뢰도해석을 통하여 피로설계트럭의 종류, 교량수명, ADTT, 피로상세, 등가하중비, 피로설계트럭의 총중량 등의 피로손상에 관련된 여러 파라미터가 신뢰도지수에 미치는 영향을 분석하였다. 본 논문의 피로파괴에 대한 신뢰도해석 결과는 국내 LRFD 설계기준의 피로설계트럭모형과 피로한계상태의 하중계수를 결정할 때 기초 자료로 이용할 수 있을 것으로 판단된다.

지불계수를 이용한 시험포장구간의 품질평가와 피로수명 분석 (An Evaluation on Quality of Field Trial Protocol using Pay Factor and Analysis of Fatigue Life)

  • 이재학;이석근;김성민;황상민
    • 한국도로학회논문집
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    • 제11권4호
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    • pp.133-142
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    • 2009
  • 본 연구는 지불계수를 이용하여 시험포장 구간의 품질을 평가하고 이에 따른 피로수명의 변화를 분석하기 위해 실시되었다. 특히 품질관리가 어려운 아스팔트 함량을 지불규정 기준인자로 선정하여 지불계수를 산출하였다. 먼저 아스팔트 함량이 피로수명에 미치는 영향을 확인하기 위하여 아스팔트 함량에 따른 피로수명의 연관성을 분석하였다. 이후 총 2회에 걸쳐 시험포장 구간에서 시료를 채취해서 지불계수를 산출하여 시험포장 구간의 품질을 평가하였으며, 지불계수에 따라 시험포장 구간의 품질에 차이가 있음을 확인 할 수 있었다. 시험포장 구간에 포설된 아스팔트 혼합물을 이용하여 시편을 제작, 피로수명을 분석하였다. 그 결과 지불계수가 높은 시험포장의 피로수명이 월등히 높음을 확인할 수 있었다. 이는 통계이론을 이용한 지불계수가 실제 포장의 피로수명을 반영한다는 것을 의미한다고 사료된다. 또한 시험포장 구간에 아스팔트 혼합물을 납품한 플랜트의 배합보고서와 동일한 시편을 제작하여 휨 피로시험을 실시하여 1, 2회차 시험포장의 피로수명들과 비교하였다. 그 결과 배합보고서를 기초로 제작한 시편의 피로수명이 시험포장 구간의 피로수명에 비해 월등히 높음을 알 수 있었다. 이는 입도나 기타 요인에 따른 공용성 감소현상이 발생 할 수 있음을 나타내는 것이라 사료된다. 따라서 지불규정을 적용중인 미국과 같이 입도, 공극률 등을 지불규정 기준인자로 선정하여 최종적인 지불계수를 산출하는 것이 보다 정확한 도로포장의 품질을 평가할 수 있을 것이다.

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Rating of steel bridges considering fatigue and corrosion

  • Lalthlamuana, R.;Talukdar, S.
    • Structural Engineering and Mechanics
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    • 제47권5호
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    • pp.643-660
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    • 2013
  • In the present work, the capacity ratings of steel truss bridges have been carried out incorporating dynamic effect of moving vehicles and its accumulating effect as fatigue. Further, corrosion in the steel members has been taken into account to examine the rating factor. Dynamic effect has been considered in the rating procedure making use of impact factors obtained from simulation studies as well as from codal guidelines. A steel truss bridge has been considered to illustrate the approach. Two levels of capacity ratings- the upper load level capacity rating (called operating rating) and the lower load level capacity rating (called inventory rating) were found out using Load and Resistance Factor Design (LRFD) method and a proposal has been made which incorporates fatigue in the rating formula. Random nature of corrosion on the steel member has been taken into account in the rating by considering reduced member strength. Partial safety factor for each truss member has been obtained from the fatigue reliability index considering random variables on the fatigue parameters, traffic growth rate and accumulated number of stress cycle using appropriate probability density function. The bridge has been modeled using Finite Element software. Regressions of rating factor versus vehicle gross weight have been obtained. Results show that rating factor decreases when the impact factor other than those in the codal provisions are considered. The consideration of fatigue and member corrosion gives a lower value of rating factor compared to those when both the effects are ignored. In addition to this, the study reveals that rating factor decreases when the vehicle gross weight is increased.

2024-T3 및 황동의 작은 표면결함재의 피로균열 성장특성에 관한 연구 (A study on the growth behaviors of surface fatigue crack initiated from a small-surface defect of 2024-T3 and brass)

  • 서창민;오명석
    • 한국해양공학회지
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    • 제10권1호
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    • pp.53-64
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    • 1996
  • In this paper, rotating bending fatigue tests have been carried out to investigate the growth behabiors of surface fatigue crack initiated from a small artificial surface defect, that might exist in real structures, on 2024-T3 and 6:4 brass. The test results are analysed in the viewpoints of both strength of materials and fracture mechanics, it can be concluded as follows. The effect of a small artificial surface defect upon the fatigue strength is very large. The sensitivity of 2024-T3 on the defect is higher than that of 6:4 brass. The growth behavior of the surface fatigue crack of 2024-T3 is different from that of 6:4 brass. The growth rate of the surface fatigue crack of 2024-T3 is considerably rapid in the early stage of the fatigue life and apt to decrease in the later stage. It was impossible to establish a unifying approach in the analysis of crack growth begabior of 2024-T3 and 6:4 brass using the maximum stress intensity factor because of their dependence on stress level. But if the elastic strain and cyclic total strain intensity factor range were applied to obtain the growth rate of surface fatigue cracks of the materials, the data were found to be nearly coincided.

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축대칭 압출금형의 피로수명예측에 관한 연구 (A Study on the Prediection of Fatigue Life in the Axi-symmetric Extrusion Die)

  • 안수홍;김태형;김병민;최재찬;조해용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.235-239
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    • 1994
  • In this paper, the fatigue behaviour of typical axisymmetric forward extrusion die is investigated and extrusion process is analyzed by the rigid-plastic finite element method and elasto-plastic finite element method. To approach the crack problem involving crack initiation and propagation in extrusion die, LEFM(Linear Elastic Fracture Mechanics) is introduced and singular element which models stress.strain singularity in the crack tip vincity has been used to obtain an accurate stress intensityu factor values and other results. Form the displacement around the crack tip the stress intensity factor and the effective stress intensity factor at the beginning of the die inlet radius has been calculated. Applying proper fatigue crack propagation criterion such as Paris/Erdogan fatigue law to this data the angle and direction of fatigue crack growth has been simulated and these are compared with some experimental results. Using the computed crack growth rate, fatigue life of the extrusion die has been evaluated.

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탄소섬유 복합재 피로수명의 통계적 특성 연구 (A Study on Statistical Characteristics of Fatigue Life of Carbon Fiber Composite)

  • 주영식;이원준;서보휘;임승규
    • 한국항공우주학회지
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    • 제47권1호
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    • pp.35-40
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    • 2019
  • 본 연구의 목적은 항공기 구조개발에 널리 적용되고 있는 탄소섬유 복합재의 피로특성을 확인하고, 실기체 피로시험에 활용되고 있는 자료를 획득하는 것이다. 복합재 구조의 내구성 및 손상허용성의 평가는 주로 피로시험을 통하여 이루어지며, 실기체 피로시험에 적용되고 있는 파라미터에는 피로수명계수와 하중증대계수가 있다. 탄소섬유/에폭시 일방향 및 직물형 복합재로 시편을 제작하였으며, 응력비와 적층패턴을 달리하여 피로시험을 수행하였다. Sendeckyj 모델을 적용한 와이블 분포와 개별적인 피로수명에 대한 와이블 분포를 이용하여 형상 파라미터를 분석하였다. 또한 신뢰도를 고려한 피로수명계수와 하중증대계수를 평가하였다.