• Title/Summary/Keyword: fatigue analysis

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Fatigue Life Optimization of Spot Welding Nuggets Considering Vibration Mode of Vehicle Subframe (서브프레임의 진동모드를 고려한 점용접 너깃의 피로수명 최적설계)

  • Lee, Sang-Beom;Lee, Hyuk-Jae
    • The Journal of the Acoustical Society of Korea
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    • v.28 no.7
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    • pp.646-652
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    • 2009
  • In this paper, welding pitch optimization technique of vehicle subframe is presented considering the fatigue life of spot welding nuggets. Fatigue life of spot welding nuggets is estimated by using the frequency-domain fatigue analysis technique. The input data, which are used in the fatigue analysis, are obtained by performing the dynamic analysis of vehicle model passing through the Belgian road profile and also the modal frequency response analysis of finite element model of vehicle subframe. According to the fatigue life result obtained from the frequency-domain fatigue analysis, the design points to optimize the weld pitch distance are determined. For obtaining the welding pitch combination to maximize the fatigue life of the spot welding nuggets, 4-factor, 3-level orthogonal array experimental design is used. This study shows that the optimized subframe improves the fatigue life of welding nugget with minimum fatigue life about 65.8 % as compared with the baseline design.

Optimization of a vehicle component under dynamic fatigue (동적 피로를 고려한 자동차 부품의 최적설계)

  • 이정준;주병현;이병채
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.898-901
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    • 2004
  • Generally, in case the natural frequency of vehicle components is larger than the reversing frequency of load history, we can obtain the analysis results with small errors. But in case of having the low natural frequency, we must avoidably carry out the dynamic analysis, and it requires much time and storage. Specially executing the fatigue analysis for vehicle components requires more time. To this end, it is not easy that we accomplish the optimization considering fatigue for the vehicle component based on the dynamic analysis. In this research we introduce an efficient method which performs the fatigue analysis based on the dynamic analysis. Finally as making the response surface we optimize the vehicle component under dynamic fatigue.

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The Contact Fatigue Life Analysis of Transmission Gear considering Running-in (길들이기 과정을 고려한 변속기용 기어의 접촉피로 수명 해석)

  • Moon, Kil-Hwan;Lee, Sang-Don;Cho, Yong-Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.133-138
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    • 2007
  • Surface pitting is a major failure mode for gears. The contact fatigue life analysis of transmission gear considering running-in process is presented in this paper. Surface roughness change of rolling test is used in a life analysis. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering running-in is in good agreement with the experimental results.

Development of Fully Stochastic Fatigue Analysis Program for Offshore Floaters (부유식 해양구조물의 완전 통계적 피로평가 프로그램 개발)

  • Choung, Joon-Mo;Joung, Jang-Hyun;Choo, Myung-Hun;Yoon, Ki-Young
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.4
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    • pp.425-438
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    • 2007
  • In this paper, unsettled technical controversies concerning about fatigue strength analysis for FPSO, one of the representative floaters, associated with welding types, screening methods, fabrication tolerances, corrosion margins and Morison loads are described based on yard practices. Basic theory for stochastic fatigue analysis is introduced as detail as possible. In order to resolve large parts of the controversies, a new fully stochastic fatigue analysis program for FPSO is developed.

Finite Element-Based Fatigue Assessment of Engine Connecting-Rod Bolts (엔진 커넥팅 로드 볼트의 유한요소 피로 평가)

  • Cho, Sung-San;Chang, Hoon;Lee, Kyung-Woo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.14-20
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    • 2008
  • Fatigue fracture of engine connecting-rod bolts is encountered frequently during the developement of high-speed engines. Only the engine dyno test is a currently reliable fatigue durability assessment method. It is because the available rig tests cannot mimic the engine running condition completely, and because the finite element analysis cannot provide realistic stresses near the bolt thread that is modeled as a cylinder. This paper introduces a methodology to assess the fatigue durability of the connecting-rod bolts using the finite element analysis. The methods to contruct the bolt model, to extract the critical bolt stresses for the fatigue analysis, and to obtain the bolt fatigue endurance limit experimentally are discussed. Reliability of the method is verified indirectly.

A Numerical Estimation of Fatigue Strength of Welded Steel Structures with Residual Stresses (용접 잔류음력을 고려한 강구조물의 피로강도평가)

  • Chung, Heung-Jin;Yoo, Byoung-Chan
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.265-270
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    • 2007
  • According to previous research, welding-induced residual stresses in steel structures can significantly affect the fatigue behaviour. Usually, high tensile residual stresses up to the yield strength are conservatively assumed at the weld toes. This conservative assumption can result in misleading fatigue assessments. Thee welding-induced residual stresses need be known in advance for a reliable fatigue assessment, which becomes possible to an increasing extent by numerical welding simulation. In this study, a fatigue Analysis technique for steel structures with welding induced residual stress is presented. First, We calculate the history of temperature according with welding process. Secondly, residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis and lastly, fatigue strength is estimated with modified Goodman equation which can consider the effect of mean stress level.

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A Study on Fatigue Analysis, Reliability and Life Expectancy of a Double Link Type Level Luffing Jib Crane (이중 링크 형식 수평 인입 집 크레인의 피로 해석, 신뢰도 및 수명 예측에 관한 연구)

  • 허철원;문덕홍
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.65-73
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    • 2001
  • This paper is a study on the fatigue analysis using BS5400 Part10(1980), code of practice for fatigue for a double link type level luffing jib crane which has been operated since the crane was built in 1985 at a domestic pier. South Korea. In addition, on the basis of the design lift due to fatigue analysis and the number of cracks detected from the nondestructive test the structural reliability and the residual life of the crane is predicted by evaluating the expected development of detectable fatigue oracle during the next five to ten years using Paris's Law for predicting fatigue crack growth and Gaussian probability density function to be reasonable for stress ranges below the mean values determined by laboratory tests. The statistical data used for the analysis of the structural reliability and life expectancy is given in the above referred code.

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Determination of the Threshold Stress Intensity Factor in Fatigue Crack Growth Test (피로균열성장시험에서 하한계 응력확대계수의 결정)

  • 허성필;석창성;양원호
    • Journal of the Korean Society of Safety
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    • v.15 no.3
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    • pp.1-6
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    • 2000
  • In fatigue crack growth test, it is important not only to analyze characteristics of fatigue crack growth but also to determine the threshold stress intensity factor, ${\Delta}K_{th}$. which is the threshold value of fatigue crack growth. Linear regression analysis using fatigue test data near the threshold is suggested to determine the ${\Delta}K_{th}$ in the standard test method but the ${\Delta}K_{th}$ can be affected by a fitting method. And there are some limitations on the linear regression analysis in the case of small number of test data near the threshold. The objective of this study is to investigate differences of the ${\Delta}K_{th}$ due to regression analysis method and to evaluate the relative error range of the ${\Delta}K_{th}$ in same fatigue crack growth test data.

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An Effect of Repair & Retrofit of Stringer in Steel Plate Girder Railway Bridge with Fatigue Cracks (피로균열이 발생한 강판형 철도교 세로보의 보수보강효과)

  • Hong, Sung-Wook
    • Journal of the Korean Society of Safety
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    • v.25 no.1
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    • pp.65-71
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    • 2010
  • In this study, a series of finite element analysis using LUSAS were performed in order to assess the quantitative effects of repair and retrofit of stringer in steel plate girder railway bridge with fatigue cracks. And cutoff types of end part of upper flange were considered as right-angled type and round-angled type. Also, as a method of repair and retrofit of fatigue cracks in stringer, perforation of stop-hole and installation of bracket were considered. From the analysis result, it was possible to assess the fatigue safety and fatigue life of stringer with fatigue cracks, and to estimate the stress intensity factor range in cut-off part of stringer using J-integral method. Also, according to the method of perforation of stop-hole and installation of bracket, it was possible to calculate the crack propagation life at the cut-off part of stringer.

Correlation between Rouleau Condition of Red Blood Cell on Live Blood Analysis and Degree of Fatigue (생혈액검사상 적혈구의 연전현상과 피로도와의 상관관계)

  • Shin, Seung-Uoo;Lee, Jong-Soo
    • The Journal of Korea CHUNA Manual Medicine
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    • v.2 no.1
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    • pp.159-168
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    • 2001
  • Objectives : It is known that rouleau condition of red blood cell on live blood analysis is related to degree of fatigue. This study was planed to prove the correlation between rouleau condition of red blood cell and degree of fatigue by using the questionnaire 'Symptom Table on Fatigue Perception' that had been verified before. Methods : We analyzed the correlation between rouleau condition and degree of fatigue by calculating ratio of rouleau of red blood cell after measuring degree of fatigue by the questionnaire to the people who had not evidence of illness on health examination and did not take any medicine. Results and Conclusions : This study showed a significance of positive correlation(0.464) between physical fatigue and rouleau condition of red blood cell.

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