• Title/Summary/Keyword: fatigue analysis

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Fatigue Life Evaluation in Frequency Domain of aircraft Equipment Exposed to Random Vibration (무작위 진동에 노출된 항공기 탑재 장비의 주파수영역 피로수명 평가)

  • Jung, Hyun Su;Kim, Ki Seung;Kim, Jun Su;Lee, Seong Woo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.8
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    • pp.627-638
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    • 2017
  • Expecting fatigue life of mounted radar in aircraft is very important when designing, because the mounted radar in aircraft is exposed to long-term external random vibration. Among the methods of predicting the fatigue life, Fatigue analysis method in frequency domain has continuously been proposed in this field. In this paper, four fatigue analysis methods in frequency domain, which are widely used, have been selected and compared with the results for Specimen fatigue test. As a result, Dirlik and Benascicutti-Tovo methods have been matched better with fatigue analysis in time domain than the method in frequency method through the comparison between the fatigue analysis method in time domain and the method in frequency domain by conducting the specimen fatigue test with strain gage. Based on the results of the specimen fatigue test, We have conducted fatigue analysis of mounted radar in aircraft with Dirlik and Benasciutti-Tovo methods in the finite element model, and confirmed that the required life was satisfying.

Fatigue Life Analysis of Rolling Contact Model Considering Stress Gradient Effect (응력 구배 효과를 고려한 구름 접촉 모델의 피로수명해석)

  • Cho, InJe;Yu, YongHun;Lee, Bora;Cho, YongJoo
    • Tribology and Lubricants
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    • v.31 no.6
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    • pp.272-280
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    • 2015
  • Recently, Luu suggested fatigue life equation that uses every term of the Crossland equation with stress gradient effect. Luu’s model, however, has a limit of being unable to coverage small radii that are less than a specified length. Furthermore, rolling model has a very small contact area compared to the rolling element size, and fatigue failure occurs on the small radius such as surface asperity by cyclic loading. Therefore, it is necessary to modify fatigue life equation in order to enable fatigue analysis for a small radius. In this paper, the fatigue life considering a stress gradient effect in rolling contact was obtained using Luu’s modified equation. Fatigue analysis was performed to study the effect of stress gradient on the fatigue life using newly adopted equation and to compare the results with pervious models. In order to do this, a series of simulation such as surface stress analysis, subsurface stress analysis, and fatigue analysis are conducted for two rolling balls of same size that contact each other. Through such a series of processes, the fatigue life can be calculated and equation that is proposed in this paper evaluates the fatigue life in case the contact area is small.

Damage Analysis of Turbopump Turbine considering Creep-Fatigue effects (크리프-피로 영향을 고려한 터보펌프 터빈의 손상해석)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.1-10
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    • 2010
  • Structures under high temperature may have creep behavior and fatigue behavior. Durability study of the structures need the damage analysis with the creep-fatigue effects. In this paper, the damage analysis is studied for a turbine blade in the turbopump for a liquid rocket engine which is operated under high temperature condition. First of all, the load cycle is required for defining the operational characteristics of turbopump. The thermal stress analysis is done for a turbine blade of the turbopump. The stress analysis results are used to judge damage due to the creep and the fatigue. The strain-life method with miner rule is used for fatigue damage analysis. The Larson-Miller parameter master curve and robinson rule are used for the creep damage analysis. The linear damage summation method is used to consider creep-fatigue effects of turbopump turbine. Finally, the analysis results for fatigue and the influence are compared to figure out the damage phenomenon of the turbopump turbine.

A Study on Evaluation of Structural Integrity and Fatigue Analysis for the Bogie Frame of Monorail (모노레일 대차프레임에 대한 구조 안전성 및 피로강도 평가에 관한 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Lee, Kwang-Seop;Lee, Eun-Gyu
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.609-614
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    • 2010
  • In this paper, the structural integrity and fatigue strength for the bogie frame of Monorail being developed in domestic was evaluated. Presently, the standard of evaluation for the bogie frame of monorail was not regulated. Therefore, the evaluation of the structural integrity and fatigue strength for the bogie frame was performed on the basis of the UIC 615-4 standard. The structural integrity of the designed bogie frame was evaluated by displacement and Von-Mises stress under each load conditions. And the fatigue strength was evaluated by combined main in-service load conditions specified at UIC 615-4 standard and it was compared with result of fatigue analysis using winLIFE v3.1 with the function of batch processing. The results shows that the structural integrity and fatigue strength of the designed bogie frame was satisfied, and the fatigue analysis using batch processing was more effective than conventional fatigue analysis using combined load conditions.

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Finite element analysis based fatigue life evaluation approach for railway bridges: a study in Indian scenario

  • Ajmal, P.C. Hisham;Mohammed, Althaf
    • Structural Monitoring and Maintenance
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    • v.5 no.4
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    • pp.429-443
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    • 2018
  • Fatigue is a principal failure mode for steel structures, and it is still less understood than any other modes of failure. Fatigue life estimation of metal bridges is a major issue for making cost effective decisions on the rehabilitation or replacement of existing infrastructure. The fatigue design procedures given by the standard codes are either empirical or based on nominal stress approach. Since the fatigue life estimation through field measurements is difficult and costly, more researches are needed to develop promising techniques in the fatigue analysis of bridges through Finite Element Analysis (FEA). This paper aims to develop a methodology for the Fatigue life estimation of railway steel bridge using FEA. The guidelines of IIW-1823-07 were used in the development of the methodology. The Finite Element (FE) package ANSYS and the programming software MATLAB were used to implement this methodology on an Indian Railway Standard (IRS) welded plate girder bridge. The results obtained were compared with results from published literature and found satisfactory.

Simplified elastic-plastic analysis procedure for strain-based fatigue assessment of nuclear safety class 1 components under severe seismic loads

  • Kim, Jong-Sung;Kim, Jun-Young
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2918-2927
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    • 2020
  • This paper proposes a simplified elastic-plastic analysis procedure using the penalty factors presented in the Code Case N-779 for strain-based fatigue assessment of nuclear safety class 1 components under severe seismic loads such as safety shutdown earthquake and beyond design-basis earthquake. First, a simplified elastic-plastic analysis procedure for strain-based fatigue assessment of nuclear safety class 1 components under the severe seismic loads was proposed based on the analysis result for the simplified elastic-plastic analysis procedure in the Code Case N-779 and the stress categories corresponding to normal operation and seismic loads. Second, total strain amplitude was calculated directly by performing finite element cyclic elastic-plastic seismic analysis for a hot leg nozzle in pressurizer surge line subject to combined loading including deadweight, pressure, seismic inertia load, and seismic anchor motion, as well as was derived indirectly by applying the proposed analysis procedure to the finite element elastic stress analysis result for each load. Third, strain-based fatigue assessment was implemented by applying the strain-based fatigue acceptance criteria in the ASME B&PV Code, Sec. III, Subsec. NB, Article NB-3200 and by using the total strain amplitude values calculated. Last, the total strain amplitude and the fatigue assessment result corresponding to the simplified elastic-plastic analysis were compared with those using the finite element elastic-plastic seismic analysis results. As a result of the comparison, it was identified that the proposed analysis procedure can derive reasonable and conservative results.

Evaluation of Fatigue Endurance for an Ultra-light-weight Inline Skate Frame (초경량 인라인 스케이트 프레임의 피로 내구성 평가)

  • Lee, Se-Yong;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.26 no.2
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    • pp.1-5
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    • 2011
  • In order to evaluate fatigue endurance for an ultra-light weight inline skate frame, FEM analysis was performed. Tensile properties and a S-N curve were determined through tensile and fatigue tests on a modified Al-7075+$S_c$ alloy. The yield and ultimate tensile strengths were 553.3 MPa and 705.5 MPa, respectively. The fatigue endurance limit of this alloy was 201.2 MPa. For evaluating the fatigue endurance of the inline skate frame, the S-N data were compared with the stress analysis results through FEM analysis of the frame. The maximum Von-Mises stress of the frame was determined 106 MPa through FEM analysis of the frame, assuming that the rider weight is 75 Kg. Conclusively, on the basis of fatigue limit, the inline skate frame has a safety factor of approximately 2.0.

On the Critical Damage Factor for Fatigue Strength Analysis (한계 누적 피로 피해도에 의한 피로 강도 해석)

  • Kim, H.C.
    • Journal of Korean Port Research
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    • v.11 no.2
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    • pp.281-294
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    • 1997
  • Fatigue strength analysis is one of the most important themes of ship structure design, as fatigue damages are reported on ship structures even now. But these need basic research workes which will take time. The others are the problem to apply fatigue strength analysis in design and have to be investigated in parallel with basic researches. The one of major items in the latter is the critical damage factor to define with S-N curve for fatigue strength analysis of ship structure design.

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A Study on the Spectral Fatigue Analysis of Semi-submersible Rig Structures (반 잠수식 시추선의 스펙트랄 피로해석에 관한 연구)

  • Cho, Kyu-Nam
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1994.10a
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    • pp.103-112
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    • 1994
  • Various kinds of fatigue failures of ocean structures were reported and the importance of fatigue life estimation at the design state is significantly recognized and various kinds of analysis approaches have been discussed. In this paper characteristics of the simplified method proposed here and the spectral method are studied and the elements of the approach are discussed. The merits and demerits of the forementioned analysis schemes are studied and the relating parameters such as SCF and S-N curves are also investigated. The simplified fatigue analysis approach and tile spectral fatigue analysis technique is applied for the analysis of bracing members of typical semi-submersible drilling rig structure for the verification of the usage of two methods and the sensitivity study has been performed using the simplified method. The result from the spectral analysis give a more realistic picture of the fatigue life of the offshore structure considered here.

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Contact Fatigue Analysis of White Etching Layer according to Thickness Variation (White etching layer의 두께변화에 따른 접촉피로수명 평가)

  • Seo, Jung-Won;Kwon, Seok-Jin;Jun, Hyun-Ku;Lee, Dong-Hyong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.35-41
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    • 2010
  • White Etching Layer(WEL) is a phenomenon that occurs on the surface of rail due to wheel/rail interactions such as excessive braking and acceleration. Rolling Contact Fatigue(RCF) cracks on the surface of rail have been found to be associated with WEL. In this study, we have investigated RCF damages of white etching layer using twin disc testing and fatigue analysis. These tests consist of wheel flat tests and rolling contact fatigue tests. WEL has been simulated by wheel flat test. It has been founded that the WEL with a bright featureless contrast is formed on the surface of specimen by etching. Rolling contact fatigue test was conducted by using flat specimens with the WEL generated by the wheel flat test. It has been observed that two types of cracks occur within the specimen. The contact fatigue test was simulated in 2D elastic-plastic FE simulations. Based on loading cycles obtained from the finite element analysis, the fatigue life analysis according to the thickness variation of WEL was carried out. The longest fatigue life was observed from the thickness of 20um.