• Title/Summary/Keyword: failure mode and effect analysis(FMEA)

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자동차 기술과 IT 기술 융합 SW 표준화 동향

  • Park, Mi-Ryong;Lee, Seong-Hun;Park, Gyeong-Min;Han, Tae-Man
    • Information and Communications Magazine
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    • v.25 no.6
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    • pp.3-11
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    • 2008
  • 사용 편의나 안전 서비스를 위해 자동차에 내장되는 전자장치(ECU: Electronic Control Unit)는 증가하고 분산 네트워크 구조에서 운영되도록 네트워크 기반 응용 SW는 더욱 복잡해진다. 복잡해지고 분산화되는 ECU에 적용 가능한 응용서비스 개발을 위해 운영체제에서부터 플랫폼 및 응용 SW에 이르기까지 다양한 분야의 산업 표준화가 진행되고 있다. 운영체제 분야에서는 OSEK/VDX, SW 플랫폼 및 응용서비스 분야에서는 AUTOSAR, 응용서비스의 안전과 신뢰성 검증을 위하여 IEC-61508등에 근거하는 FTA(Fault Tree Analysis) 및 FMEA(Failure Mode and Effect Analysis) 등을 SW 분야에서도 반영하는 추세이다. 본 논문에서는 자동차 전자장치에 사용되는 IT기술의 접목 분야별 표준화 동향과 각 국가 및 지역별 추진방향을 살펴본다.

A Study on the Effective RCM Application of Railway Vehicle (철도차량의 효과적 RCM 적용을 위한 연구)

  • Kim, Jong-Gurl;Kim, Hyung-Man;Song, Jung-Moo
    • Proceedings of the Safety Management and Science Conference
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    • 2010.04a
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    • pp.573-585
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    • 2010
  • 최근 철도차량은 안전성과 신뢰성 향상을 위해 점차 복잡하게 설계 제작되고, 품질에 대한 기대와 요구수준이 점차 높아짐에 따라 운영기관에서는 과학적이고 체계적인 예방 정비를 통한 안전성과 가용성 향상을 위해 노력하고 있다. 이러한 목적을 달성하기 위하여 여러 방안들이 연구되고 있으며, 대표적으로 신뢰성 기반 유지보수(RCM; Reliability Centered Maintenance)가 철도분야에 지속적으로 도입되고 있는 추세이다. 본 연구에서는 새로운 예방정비 기술로 대두되고 있는 RCM의 기본이론에 대한 고찰과 RCM의 일반적 실시 절차를 소개하고, RCM의 국제규격인 IEC 60300-3-11, NAVAIR 00-25-403, MIL-STD-2173을 비교 분석하여 이를 바탕으로 철도차량에 RCM 도입 시 효과적이고 적합한 절차 및 방안을 제시하고자 한다.

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A Study on RCM Application Focused on the Urban Railway (도시철도 중심의 RCM 적용에 관한 연구)

  • Shin, Kook-Ho;Oh, Ahn-Sup;Shin, Kun-Young;Hwang, Hong-Hwan;Seo, Seog-Chul
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.38-46
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    • 2011
  • Recently railway operators are doing a lot of researches and studies in order to apply reliability technologies to their maintenance tasks. The maintenance in the aviation and the munitions industry has been developed enough to be benchmarked with the high quality reliability technologies; however, railway industry is still situated in a rudimentary stage with insufficient & limited data. 5678 Seoul Metropolitan Rapid Transit Corporation, which has 17 year experience of the EMU maintenance and system development, has made a constant effort for appling RCM (Reliability Centered Maintenance) to the maintenance for a few years. In this connection, the case study is to be introduced. This paper is based on 'RCM Gateway to World Class Maintenance' by Anthony M. Smith". The reliability technology are applied to the specific EMU and its system by 7 stages; accordingly, applying SMRT's maintenance experience, a unique standard for FMEA(failure mode effect analysis) & LTA(logical tree analysis) is established. Moreover, for reasonable and effective preventive maintenance tasks, the case considering an analysis of failure effects is selected in the final step 7. SMRT will develop reliability technologies through the application of the results to all the EMU systems.

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A Study on the Priority Analysis of Work Delay Factors in Steal-frame Work using FMEA (FMEA를 활용한 철골공사 작업지연요인의 중요도에 관한 연구)

  • Lee, Hyun-Chul;Lee, Jae-Hong;Go, Seong-Seok
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.1
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    • pp.91-101
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    • 2009
  • The factors of uncertainty such as work delay could cause many problems, for example, increase of construction cost and terms of work, and the deterioration of quality. Because of these, the uncertainty risk is regarded as an important management factor to obtain the success of construction project. So, the systematic management plan about the uncertainty factors is needed because it plays an important role in the completion of entire project. And also analysis of some factors which can cause the work delay can be one way of improving construction project's certainty and making it competitive. In this reason, we have to make an effort to set a priority based on analysis of quantitatively numerical value about work delay factors to manage them effectively. Thus, this study aims to suggest the basic data for the effective management and prevention of work delay in steel-frame work which is progressive actively now, along with increasing of demand of high-rise buildings by analyzing each reasons of work delay factors and also by suggesting important management factors that are coded according to each construction work using FMEA method which could give a data about the importance of work delay factors through quantitatively numerical value.

A study of synthesis method Lean DFSS and Advanced Product Quality Planning of ISO/TS16949 (Lean DFSS와 ISO/TS16949 APQP의 통합에 관한 연구)

  • Kwon, Sok;Lee, Kang-Koon
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2006.11a
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    • pp.381-388
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    • 2006
  • 많은 6시그마 혁신을 하는 기업 중에서 IS09000 시리즈나 IS0/TS16949 인증을 받고 있다. 그럼에도 불구하고 6시그마 도입 초기부터 ISO/TS16949와 통합운영을 생각하고 추진하는 곳은 많지 않다. ISO/TS16949에서는 기업전반의 프로세스에 많은 중점을 두고 있다. 그 중에서도 APQP(Advanced Product Quality Planning)은 제품 초기에서 부터 명확한 품질계획 업무 프로세스를 가지고 활동을 하라는 필수 프로세스를 요구하고 있다. 그러나 구체적인 Flow나 단계는 각 기업체의 특성에 맞기고 있다. 6시그마의 Lean DFSS는 이러한 제품개발 프로세스의 구체적인 전개단계를 제공 하고 있다. 여기에 APQP에 서 요건으로 명시한 각 프로세스 단계마다 인풋(Input)요소, 아웃풋(Output) 요소, 타켓(Target), 그 프로세스를 책임질 구성원, 핵심성공요인(KSF), 핵심성공지수(KPI), 단계마다의 FMEA(Failure Mode Effect Analysis) 분석을 대응하면 도입 초기에서 부터 상호 유기적이면서 효과적인 System이 된다.

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Noise Reduction of a Small D/C Motor using 6 Sigma Process (6 시그마 프로세스를 이용한 소형 직류 모터의 소음 절감)

  • 차원준;최연선
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.509-514
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    • 2002
  • This paper studies on the noise reduction for a small automobile DC Motor (a window motor) using the 6 sigma process. The application of 6 sigma process suggested reliable and valuable statistical data for the quality of the DC motor at the production line. In the measurement step in 6 sigma process, the FMEA(Failure Mode Effect Analysis) were used for the detection of noise sources. The application of 6 sigma process gave not only the improving method for the quality of the DC motor but also the confidence of improvement itself since it was done on the basis of the test results for a number of DC motors at the production line. Consequently the 6 sigma process was proved very effective for the noise reduction at the production line.

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A Study on the Development of Web-based Expert System for Urban Transit (웹 기반의 도시철도 전문가시스템 개발에 관한 연구)

  • Kim Hyunjun;Bae Chulho;Kim Sungbin;Lee Hoyong;Kim Moonhyun;Suh Myungwon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.163-170
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    • 2005
  • Urban transit is a complex system that is combined electrically and mechanically, it is necessary to construct maintenance system for securing safety accompanying high-speed driving and maintaining promptly. Expert system is a computer program which uses numerical or non-numerical domain-specific knowledge to solve problems. In this research, we intend to develop the expert system which diagnose failure causes quickly and display measures. For the development of expert system, standardization of failure code classification system and creation of BOM(Bill Of Materials) have been first performed. Through the analysis of failure history and maintenance manuals, knowledge base has been constructed. Also, for retrieving the procedure of failure diagnosis and repair linking with the knowledge base, we have built RBR(Rule Based Reasoning) engine by pattern matching technique and CBR(Case Based Reasoning) engine by similarity search method. This system has been developed based on web to maximize the accessibility.

Risk-based Design of On-board Facility for Lifting System Field Test of Deep-sea Mining System (심해저 광물자원 양광시스템 실증 시험을 위한 위험도 기반 선상 설비 설계)

  • Cho, Su-gil;Park, Sanghyun;Oh, Jaewon;Min, Cheonhong;Kim, Seongsoon;Kim, Hyung-Woo;Yeu, Tae Kyung;Jung, Jung Yeul;Bae, Jaeil;Hong, Sup
    • Journal of Ocean Engineering and Technology
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    • v.30 no.6
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    • pp.526-534
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    • 2016
  • This study had the goal of designing onboard structures for a pre-pilot mining test (PPMT), which is required for the commercialization of the deep-sea mining industry. This PPMT is planned to validate the performance of a hydraulic lifting system and verify the concept of operating through a moon-pool in the east sea, Korea. All of the onboard equipment and facility were designed by KRISO. Because the test was performed at the first development, it is difficult to determine what risk will occur in the facility. Therefore, risk-based design is required in the facility for the PPMT, which includes the facility layout, failure mode and effect analysis (FMEA), and risk reduction plan. All of the expected performances of the lifting system itself and the onboard facilities were qualitatively validated using the risk-based design.

Development of a CCTV Based Smart Safety Management System in Thermal Power Plants (석탄발전산업을 위한 지능형 CCTV 기반 스마트안전관리시스템 개발 연구)

  • Song, Ho Jun;Gao, Jianxi;Shin, Wan Seon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.3
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    • pp.50-63
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    • 2021
  • There has been a steady rate of accident in Coal Thermal Power Plants which have relatively higher chance of mortality. However, neither the systematic view of safety management nor the methodology such as safety factors or system requirements are yet to be studied in detail. Therefore, this study aims to propose a methodology to preemptively deal with safety issues and to secure fact focused responsibility in safety. It consists of two main parts. First, the Safety Measurement Index(SMI) with total 50 factors is proposed by analyzing the key factors that contribute to safety accidents based on failure mode and effect analysis (FMEA) and quality function deployment (QFD). To analyze the safety requirements, index presented by major countries and organizations are discussed. Second, main features of intelligent CCTV are studied to determine their relative importance for the framework of Smart Safety Management System (SSMS). Main features are discussed with four technological steps. Also, QFD was held to analyze to analyze how key technologies deal with Quality Measurement Index(QMI). The research results of this study reveal that scientific approaches could be utilized in integrating CCTV technologies into a smart safety management system in the era of Industry 4.0. Moreover, this reasearch provides an specific approach or methodology for dealing with safety management in Coal Thermal Power Plant.

A Quantitative Risk Analysis of Related to Tower Crane Using the FMEA (타워크레인의 정량적 위험성 평가가법에 관한 연구(FMEA 기법 위주))

  • Shim, Kyu-Hyung;Rie, Dong-Ho
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.34-39
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    • 2010
  • The purpose of this study is to suggest objective evaluation model as a plan to utilize as opportunity in establishing judgment standard of mutual inspection criteria and to upgrade inspection ability by reviewing and analyzing level of danger and importance in advance based on inspection results of inspection institutions regarding tower cranes used in construction fields. Tower crane is a mechanical device transporting construction supplies and heavy materials to places over 20~150M high from the ground for the period ranging from a short time of 2~3 months to two years after being installed in construction sites in vicinity of buildings or structures and is an important facility indispensable for construction sites. However, since use period after installation is short and professional technical ability of technicians working on-site about of tower crane is poor, systematic and quantitative safety management is not carried out As a part of researches on procedure of RBI(Risk Based Inspection) possible to apply to Knowledge Based System based on knowledge and experiences of experts as well as to tower cranes for solving these problems, quantitative RPN(Risk Priority Number) was applied to RPN utilizing technique of FMEA(Failure Mode and Effect Analyses). When general RBI 80/20 Rule was applied parts with high level of risks were found out as wire rope, hoist up/down safety device, reduction gear, and etc. However, since there are still many insufficient parts as risk analyses of tower crane were not established, it is necessary for experts with sufficient experiences and knowledge to supplement active RBI techniques and continuous researches on tower cranes by sharing and setting up data base of important information with this study as a starting point.