• 제목/요약/키워드: factory improvement

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스마트 팩토리의 전략적 활용 연구: 구축 목적 및 내용이 지속적 활용에 미치는 영향 (A Study on Strategic Utilization of Smart Factory: Effects of Building Purposes and Contents on Continuous Utilization)

  • 오주환;김지대
    • 중소기업연구
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    • 제41권4호
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    • pp.1-36
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    • 2019
  • 본 연구의 목적은 스마트 팩토리의 전략적 활용을 위한 스마트 팩토리 구축 목적 - 스마트 팩토리 구축내용 - 스마트 팩토리 지속적 활용 간의 관계를 파악하는 것이다. 구체적으로 본 연구는 스마트 팩토리 구축 목적을 두 가지 요인 - (1) 생산성 향상, (2) 유연성 향상 - 으로 구분하고, 이들 각각이 다음의 3가지 측면의 스마트 팩토리 구축내용 - (1) 자동화 영역(설비 자동화, 업무 자동화), (2) 제조 빅데이터 기술 활용영역(생산 프로세스의 재구축을 위한 제조 빅데이터 활용, 생산 프로세스의 점진적 개선을 위한 제조 빅데이터 활용), 그리고 (3) 가치사슬 통합 범위(내부통합, 외부통합) - 에 미치는 영향을 파악하고, 이어서 본 연구는 스마트 팩토리 구축 내용이 스마트 팩토리 지속적 활용에 미치는 영향을 조사하였다. 또한, 기업규모에 따라 스마트 팩토리 구축 목적 - 스마트 팩토리 구축 내용 - 스마트 팩토리의 지속적 활용 간의 관계가 어떻게 달라지는 지를 살펴보았다. 본 연구의 실증분석은 총 151개의 표본기업들을 대상으로 하였다. 표본기업들의 구성은 중소기업 100개사와 대기업 51개사로 구성되었다. 이의 분석결과는 다음과 같다. 첫째, 생산성 및 유연성 향상이라는 스마트 팩토리 구축 목적은 스마트 팩토리의 모든 구축 내용 변수들에 긍정적 영향을 주었다. 둘째, 스마트 팩토리 구축 내용들로서 설비 자동화, 업무 자동화, 생산 프로세스의 재구축을 위한 제조 빅데이터 활용, 내부 가치사슬 통합, 외부 가치사슬 통합은 스마트 팩토리의 지속적 활용에 긍정적 영향을 주었다. 셋째, 스마트 팩토리 구축 목적이 스마트 팩토리 구축 내용에 미치는 영향은 구축 목적이 생산성 향상이냐 혹은 유연성 향상이냐에 따라 차이가 있음을 확인할 수 있었다. 넷째, 기업규모에 따른 조절효과 분석 결과 기업규모에 따라서 스마트 팩토리의 구축 목적과 구축 내용 간에 차이가 있는 것으로 나타났다.

PIV 속도장 측정기법을 이용한 공장 실내환기 개선방안 연구 (Improvement of Natural Ventilation in a Factory Building Using a Velocity Field Measurement Technique)

  • 임희창;김형범;이상준
    • 대한기계학회논문집B
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    • 제25권10호
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    • pp.1427-1435
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    • 2001
  • Air movement in wokplaces, whether resulting from a forced ventilation system or naturally occurring airflow, has a significant impact on occupational health. In a huge shipbuilding factory building, typical harmful factors such as fume or vaporized gas from welding and cutting of steel plates, and dusts from grinding give unpleasant feeling. From field data survey, the yearly dominant, wind directions for the shipbuilding factory building tested were northwest, northeast and southeast Among the three wind directions, the ventilation improvement was the worst for the northeastern wind. This study was focused on location of the opening vents in order to utilize the natural ventilation effectively. Instantaneous velocity fields inside the 1/1000 scale-down factory building model were measured using a 2-frame PIV system. The factory building model was embedded in an atmospheric boundary layer simulated in a wind tunnel. The modified vents improve the internal Ventilation flow with increasing the flow speed more than two times, compared with that of present vents.

A Study on the Improvement of Production of the Manufacturing Industries

  • Park, Roh-Gook;Lee, Deok-Soo
    • 한국산업정보학회논문지
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    • 제5권1호
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    • pp.47-52
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    • 2000
  • This study objectively in examines materials related to factory rationalization of D Corp., a regionally based enterprise. One reason that previous factory rationalizations have not been all that effective is that each firm has not used strategies specially designed for it Despite the fact that each firm has a different culture, and different human and physical resources, the application of rationalization without any modifications has produced many problems. In order to stabilize the production system and reduce the capacity of the factory, D Corp. changed the basic 5 S's and stimulated the factory atmosphere through computer education. Rationalization stabilized and standardized the factory, and organized the physical resources and each area of the factory according to their place in the process of production. It also made improvements that verified the party responsible for the flow of the complex production system, and simplified analysis supervision of production, and ex post management. We think that the successful example of D Corp. can serve as a real, tangible model for small and medium regionally-based firms to follow.

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Promoting Efficient Smart Factories through Analysis and Status of Corporate Infrastructure Configuration

  • Seong-Hoon Lee
    • International Journal of Internet, Broadcasting and Communication
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    • 제16권3호
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    • pp.274-280
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    • 2024
  • The smart factory promotion project is a project that improves the entire management environment system, including the production process, using ICT technology. According to the 2019 Smart Factory Survey and Analysis Research Report of the Ministry of SMEs and Startups, small and medium-sized enterprises that introduced smart factories reported positive effects such as increased productivity, improved quality, and reduced costs on average. On the other hand, the survey results of companies that promoted the project despite positive results showed that there was room for improvement. This study dealt with the contents of the survey conducted on companies by the smart factory promotion agency in 2020 regarding the infrastructure configuration for promoting smart factories. We examined the meaningful contents implied by the data related to the infrastructure configuration. These meaningful survey results can lead to more efficient business promotion in the future when promoting smart factory projects.

루버를 이용한 대형공장 내부 자 연환기유동 개선에 관한 연구 (Improvement for Natural Ventilation Flow inside a Large Factory Building Using Louver-t ype Ventilator)

  • 강종훈;이상준
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2008년도 춘계학술대회논문집
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    • pp.705-706
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    • 2008
  • When heat generated inside a large factory building is not discharged due to a stagnant flow, the working environment of workers becomes worse and the cooling of high-temperature products such as hot-rolling coils is delayed. To investigate the natural ventilation inside a large factory building, experimental studies were carried out using wind-tunnel tests. The scale-down factory building models were placed in an atmospheric boundary layer (ABL) and the mean and fluctuating velocity fields were measured using a particle image velocimetry (PIV) technique. For the prototype factory model, the outdoor air is only entrained into the factory building through the one-third open windward wall, and stagnant flow is formed in the rear part of the target area. In order to improve the indoor ventilation environment of the factory building, three different louver-type ventilators were attached at the upper one-third open windward wall of the factory model. Among the three louver ventilators tested in this study, the ventilator model #3 with the outer louver (${\theta}_o$ = 90$^{\circ}$) and the inner louver (${\theta}_i$ = -70$^{\circ}$) was found to improve the natural ventilation inside the factory building model effectively. The flow rate of the entrained air was increased with aligning the outer louver blades with the oncoming wind and guiding the entrained air down to the ground surface with elongated inner louver blades.

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생산자동화에 따른 컴퓨터공장의 생산성 변화 (An Analysis of Personal Computer Productivity Improvement through Factory Automation)

  • 유인선;김병진
    • 산업공학
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    • 제7권2호
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    • pp.133-144
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    • 1994
  • The problem of productivity improvement is one of the most challenging problems facing the world economy. This paper studies an analysis of improving personal-computer(PC) company productivity through factory automation. It attempts to analyze value added productivity at the company level. The index measured will effectively help managers supervise their companys. This study justifies that the proposed approach will stimulate manager's profit-motivation by providing them with value-oriented management instead of quantity-oriented method.

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The Failure Mode and Effects Analysis Implementation for Laser Marking Process Improvement: A Case Study

  • Deng, Wei-Jaw;Chiu, Chung-Ching;Tsai, Chih-Hung
    • International Journal of Quality Innovation
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    • 제8권1호
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    • pp.137-153
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    • 2007
  • Failure mode and effects analysis (FMEA) is a preventive technique in reliability management field. The successful implementation of FMEA technique can avoid or reduce the probability of system failure and achieve good product quality. The FMEA technique had applied in vest scopes which include aerospace, automatic, electronic, mechanic and service industry. The marking process is one of the back ends testing process that is the final process in semiconductor process. The marking process failure can cause bad final product quality and return although is not a primary process. So, how to improve the quality of marking process is one of important production job for semiconductor testing factory. This research firstly implements FMEA technique in laser marking process improvement on semiconductor testing factory and finds out which subsystem has priority failure risk. Secondly, a CCD position solution for priority failure risk subsystem is provided and evaluated. According analysis result, FMEA and CCD position implementation solution for laser marking process improvement can increase yield rate and reduce production cost. Implementation method of this research can provide semiconductor testing factory for reference in laser marking process improvement.

PIV 풍동실험을 통한 공장건물의 자연환기 향상 연구 (Improvement of Natural Ventilation in a Factory Building Using PIV Technique)

  • 강종훈;이상준
    • 한국가시화정보학회:학술대회논문집
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    • 한국가시화정보학회 2005년도 추계학술대회 논문집
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    • pp.46-49
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    • 2005
  • Vents at outer walls of a large factory building are very important for natural ventilation. But, if a full-open vent is used, rain comes through the vents. We tried to utilize the natural ventilation effectively using a louver. A 1/120 scale-down building model was placed inside an atmospheric boundary layer simulated in a wind tunnel test section. The effect of louver angle on the ventilation flow inside the factory building was investigated experimentally. Instantaneous velocity fields inside the building model were measured using a 2-frame PIV system with varying the louver angles ($\theta=20^{\circ},\;40^{\circ},\;60^{\circ}$). For the case of $\theta=60^{\circ}$, as the incoming flow into the factory building increases, the inside velocity distribution becomes uniformly.

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FactoryCAD를 이용한 우편집중국 등기 작업장 설비 배치 개선 (Improvement of the Facilities Layout Using FactoryCAD in a Registry Department of Mail Center)

  • 이해원;전인우;김기동
    • 산업기술연구
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    • 제25권A호
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    • pp.95-104
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    • 2005
  • In the future, the sorting machines will be taken charge of the most part of the letter sorting operations. At present, in order to deliver the sorted letters by the next day, many labors are intensively committed in the letter sorting operations. This research analyzes the problem of the facilities layout in registry department of mail center. It presents an improved design of facilities layout in comparison with several alternatives including the current layout using AutoCAD and FactoryCAD. It presents the optimized facilities layout using the algorithm which is embedded in the FactoryOPT. By the result of this research, we expect that the productivity of sorting letter will be improved and the related total labor cost will be minimized.

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Measures to Improve the Promotion System in the Smart Factory Promotion Process

  • Lee, Seong-Hoon;Lee, Dong-Woo
    • International Journal of Internet, Broadcasting and Communication
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    • 제14권4호
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    • pp.206-211
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    • 2022
  • Recently, the world is facing many difficulties in all areas as a result of price instability and the Russian-Ukraine war. Personally, as many jobs disappear, household income is declining sharply. In particular, the possibility of such bankruptcies is relatively increasing in small and medium-sized enterprises (SMEs), and it is highly likely that this will continue for the time being. In this situation, countries around the world are continuously making efforts to improve corporate productivity. In Korea, the smart factory support project implemented by the Smart Manufacturing Innovation Promotion Team has been continuously promoted for the past several years, providing opportunities for SMEs in need to improve productivity and change the corporate structure. In this study, the current status of smart factory promotion at home and abroad was examined, and problems and improvement measures were studied for the insufficient efficiency in the smart factory promotion system implemented in Korea.