• Title/Summary/Keyword: fabrication

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Fabrication and Characterization of Wide Uranium Foils by Planar Flow Casting Method

  • Kim, Ki-Hwan;Park, Jae-Soon;Lee, Byung-Chul;Kim, Chang-Kyu
    • Journal of Korea Foundry Society
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    • v.27 no.5
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    • pp.224-227
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    • 2007
  • 원자로에 장전되는 $^{99}Mo$ 조사표적을 제조하기 위한 우라늄박판은, 박판 품질, 생산성, 경제성 문제로 인해, 기존의 열간압연방법에 의해 실험실 규모로는 제조가 가능하나, 상용 규모로는 제조되기 어려운 실정이므로, 새로운 제조방법의 개발이 요구되고 있다. 이와 같은 상황에서, $^{99m}Tc$의 모핵종인 방사선 동위원소$^{99}Mo$ 생산하기 위하여 planar flow casting (PFC) 법에 의해 다결정질 우라늄박판에 대한 새로운 제조방법이 연구되었다. $100{\sim}150\;{\mu}m$의 두께 및 너비 약 50mm의 연속적인 다결정질 우라늄박판이 하나의 batch에서 5m 이상의 길이로 제조되었다. 우라늄박판은 불순물이 거의 없었으며 양호한 표면조도를 가지고 있었다. 우라늄박판의 냉각를 접촉표면은 자유표면 보다 매끈한 자유표면을 가지고 있었다. 우라늄박판은 제조공정변수와는 상관없이 ${\alpha}-U$ 상을 가진 약 10 ${\mu}m$ 이하의 미세한 다결정립을 가지고 있었다.

Direct Carrier System Based 300mm FAB Line Simulation (Direct 반송방식에 기반을 둔 300mm FAB Line 시뮬레이션)

  • Lee, Hong-Soon;Han, Young-Shin;Lee, Chil-Gee
    • Journal of the Korea Society for Simulation
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    • v.15 no.2
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    • pp.51-57
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    • 2006
  • Production environment of semiconductor industry is shifting from 200mm wafer process to 300mm wafer process. In the new era of semiconductor industry, FAB (fabrication) Line Automation is a key issue that semiconductor industry is facing in shifting from 200mm wafer fabrication to 300mm wafer fabrication. In addition, since the semiconductor manufacturing technologies are being widely spread and market competitions are being stiffened, cost-down techniques became basis of growth. Most companies are trying to reduce average cycle time to increase productivity and delivery time. In this paper, we simulated 300mm wafer fabrication semiconductor manufacturing process by laying great emphasis on reduce average cycle time.

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Development of Large-area Two-photon Stereolithography Process for the Fabrication of Large Three-dimensional Microstructures (대면적 3 차원 마이크로 형상제작을 위한 스테이지 스캐닝 시스템을 이용한 이광자 흡수 광조형 공정 개발)

  • Lim, Tae-Woo;Son, Yong;Yi, Shin-Wook;Kong, Hong-Jin;Park, Sang-Hu;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.1
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    • pp.122-129
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    • 2008
  • Two-photon stereolithography is recognized as a promising process for the fabrication of three-dimensional (3D) microstructures with 100 nm resolution. Generally, beam-scanning system has been used in the conventional process of two-photon stereolithography, which is limited to the fabrication of micro-prototypes in small area of several tens micrometers. For the applications to 3D high-functional micro-devices, the fabrication area of the process is required to be enlarged. In this paper, large-area two-photon stereolithography (L-TPS) employing stage scanning system has been developed. Continuous scanning method is suggested to improve the fabrication speed and parameter study is conducted. An objective lens of high numerical aperture (N.A.) and high strength material were employed in this system. Through this work, 3D microstructures of $600*600*100\;{\mu}m$ were fabricated.

Fabrication of High Tc Superconducting Nano Powder Using Chemical Process (화학공정을 이용한 초전도 나노 분말 활성)

  • Lee, Sang-Heon;Kim, Chan-Jung;Jang, Kun-Ik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.547-548
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    • 2006
  • In order to realize the commercial application of HTSC materials, it is necessary to develop the fabrication process of high Tc oxide superconductor materials with desired shape and for practical application and high critical current density as well as good mechanical strength which can withstand high lorenz force generated at high magnetic field. Much studies have been concentrated to develop the fabrication technique for high critical current density but still there are a lot of gap which should be overcome for large scale application of HTSC materials at liquid nitrogen temperature. Recently some new fabrication techniques have been developed for YBaCuO bulk superconductor with high mechanical strength and critical current density. In this project, the establishment of fabrication condition and additive effects of second elements were examined so as to improve the related properties to the practical use of YBaCuO superconductor, and we reported the production of the YBaCuO high Tc superconductor by the pyrolysis method.

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Structural Design of the Bed Which Supports Micro Aspherical Lens Fabrication System Using the Design Optimization Technique (최적설계 기법을 이용한 초정밀 비구면 렌즈 가공기 베드의 구조설계)

  • Yi I.L.;Park S.J.;Lee G.B.;Lee S.W.;Yu Y.G.;Kwak B.M.;Baek S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.851-856
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    • 2005
  • The precision fabrication of aspherical lenses is increasingly required for the latest applications of compact and high resolution video-recording or camera systems. Micro-optical components, including micro-spherical or aspherical lenses and reflecting mirrors, are generally required to be manufactured with high shape accuracy, extremely low surface roughness and no surface damage. To meet the needs of the precision fabrication system, a bed which supports the micro aspherical lens fabrication machines stably and safely is required. In this study, the thickness of the ribs of the bed is optimized using the CAD integrated optimal design system, a virtual DS program.

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'AMADEUS' Software for ion Beam Nano Patterning and Characteristics of Nano Fabrication ('아마데우스' 이온빔 나노 패터닝 소프트웨어와 나노 가공 특성)

  • Kim H.B.;Hobler G.;Lugstein A.;Bertagonolli E.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.322-325
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    • 2005
  • The shrinking critical dimensions of modern technology place a heavy requirement on optimizing feature shapes at the micro- and nano scale. In addition, the use of ion beams in the nano-scale world is greatly increased by technology development. Especially, Focused ion Beam (FIB) has a great potential to fabricate the device in nano-scale. Nevertheless, FIB has several limitations, surface swelling in low ion dose regime, precipitation of incident ions, and the re-deposition effect due to the sputtered atoms. In recent years, many approaches and research results show that the re-deposition effect is the most outstanding effect to overcome or reduce in fabrication of micro and nano devices. A 2D string based simulation software AMADEUS-2D $(\underline{A}dvanced\;\underline{M}odeling\;and\;\underline{D}esign\;\underline{E}nvironment\;for\;\underline{S}putter\;Processes)$ for ion milling and FIB direct fabrication has been developed. It is capable of simulating ion beam sputtering and re-deposition. In this paper, the 2D FIB simulation is demonstrated and the characteristics of ion beam induced direct fabrication is analyzed according to various parameters. Several examples, single pixel, multi scan box region, and re-deposited sidewall formation, are given.

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Comparison the fit of three-unit metal framework fabricated by wax milling method and digital light projection method (왁스 밀링 방법 및 디지털 광 프로젝션 방법으로 제작된 3본 금속 구조물의 적합도 비교)

  • Lee, Jung-Hwan;Ahn, Jae-Seok
    • Journal of Technologic Dentistry
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    • v.41 no.1
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    • pp.9-19
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    • 2019
  • Purpose: This study was conducted to comparative evaluate the marginal and internal gap of three-unit metal frameworks(Co-Cr) fabricated by wax milling method and digital light projection method of CAD/CAM systems. Methods: All the specimens were fabricated by three different fabrication methods: conventional wax up with casting(CWC), milled wax block with casting(MWC), digital light projection with casting(DLPC) (n=10 each). The marginal and internal fits of specimens were examined using a replica technique. The light-body silicone thickness was measured at 8 reference points(each abutment: 16 measurements). All measurements were conducted by a stereomicroscope. Digital photo were taken at $150{\times}$ magnification and then analyzed using a measurement software. The Mann-Whitney test was used for analyzing the results. Results: Statistically significant differences were found between the fabrication methods(p<0.001). The mean(SD) is ${\mu}m$ for fabrication methods, the mean marginal fit were recorded respectively, CWC 63(38), MWC group 50(33), DLPC 103(54) and the mean internal fit CWC 96(47), MWC group 116(41), DLPC 138(66). Conclusion : The marginal and internal fit were statistically different according to the fabrication methods(p<0.001). In all fabrication methods, the greatest misfit was found the occlusal area of all specimens.

Recent Progress of the DUPIC Fuel Fabrication in Korea

  • Lee, J.W.;Kim, W.K.;Lee, Jae-W.;Park, G.I.;YANG, M.S.
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2004.02a
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    • pp.170-181
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    • 2004
  • DUPIC powder and pellets were successfully fabricated in accordance with the quality assurance program described in the Quality Assurance Manual for DUPIC fuel fabrication, which was developed on the basis of the CAN3-Z299.2-85 standard. This manual describes the quality management system applicable to the activities performed for DUPIC fuel fabrication. It covers the work processes, policies and procedures used for planning, executing, and verifying the work carried out for DUPIC fuel fabrication. It is important that a Quality Program is in place before the fabrication of the fuel for irradiation testing. In order to qualify the DUPIC pellet manufacturing processes, 3 series of experiments for the pre-qualification and 3 series for the qualification were performed. In these experiments, the optimum process conditions were established. Then, under the control of the QA program, 8 series of production runs were performed to make the qualified DUPIC pellets in a batch size of 1 kg. In these production runs, DUPIC fuel pellets satisfying the standard CANDU fuel pellet specifications could be successfully produced.

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Development of Centrifugal Forming Process for HTS Tube Fabrication (고온초전도체 튜브 제조를 위한 원섬 성형 공정 개발)

  • 정승호;장건익
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2002.02a
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    • pp.98-100
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    • 2002
  • We developed the Centrifugal Forming Process(CFP) for HTS tube fabrication. The self-designed equipment for CFP is devided into 3 main parts depending on its role and functions. the melting part by heating of high inductive frequency, centrifugal forming part for the tube and efficient microstructure control of Bi2212 phase and molding part for tube detachment after heat treatment. In this paper we will introduce self designed Centrifugal Forming Process for HTS tube fabrication and discuss about the results related mold materials in terms of high Tc superconductor.

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PC-based Controller for Industrial Solid Freeform Fabrication System (산업용 SFFS (Solid Freeform Fabrication System)을 위한 PC 기반 제어기)

  • 박남수;황면중;이두용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.73-77
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    • 2004
  • This paper presents a PC-based controller of industrial SFFS(Solid Freeform Fabrication System). The SFFS has multiple sub-controllers for the building room, the powder room, the temperature, and the density of oxygen in the chambers. Hence the main PC-based controller should effectively and timely send commands to the sub-controllers, and monitor the overall SLS process. The required actuators and sensors are selected to optimize the overall performance of the SFFS.

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