• Title/Summary/Keyword: extruder control

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The Physical Properties of Wheat Flour Extrudates with Added Phenolic Acids (페놀산 첨가 밀가루 압출성형물의 물리적 특성)

  • Koh, Bong-Kyung
    • Journal of the East Asian Society of Dietary Life
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    • v.17 no.3
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    • pp.379-383
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    • 2007
  • The effects of phenolic acids on the physical properties of wheat flour extrudate were investigated. Ferulic acid, fumaric acid, and p-coumaric acid were mixed with hard wheat flour, respectively, and extruded under a twin screw extruder. We found that by adding the phenolic acids, longitudinal expansion at the die increased, textural hardness decreased, and the water absorption capacity of the extrudate decreased. The results showed that the addition of phenolic acids produced a softer textured, more longitudinally puffed and hydrophobic extrudate compared to the control extrudate. Moreover, the addition of phenolic acids did not significantly affect the color of the extrudate: oxidative browning of the phenolic acids was not observed, due to inactivation of the browning enzymes under the hot temperature and reduced oxygen conditions of the extrusion process.

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The Properties of Flexural Strength and Density of Extrusion Molding Concrete Panel Using Sepiolite (세피올라이트를 이용한 압출성형 콘크리트 패널의 휨강도 및 밀도 특성)

  • Jung, Eun-Hye;Kang, Cheol;Kim, Jae-Won;Lee, Jung-Koo;Choi, Hun-Gug;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.49-52
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    • 2006
  • Extrusion concrete panel is made by extrusion of high viscosity paste. The high viscosity paste is made by mix of cement, silica, reinforced fiber and thickening agent in the dry mixer and wet mixer subsequently, extrusion in the extruder, and curing in the normal steam curer and high pressure steam curer subsequently. To increase a flexural strength of the panel, it is used inorganic fiber as like asbestos. But it was known that the asbestos was harmful to human being lately, in the domestic area it is restricted usage in the construction materials. So, it is demanded the alternative material for asbestos in the extrusion concrete panel. This study is to investigate that the sepiolite is possible to be the alternative of asbestos. The 3 types of sepiolite is applied to the extrusion concrete panel. To investigate the properties of the panel with sepiolite, it is compared the control with asbestos in the flexural strength, the specific density and the spot compressive strength. From the test results, it was found that the panel with sepiolite B is higher than the control with asbestos in the flexural strength and in the density.

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Effects of Wheat gluten and Steaming Treatment on Water Stability of Extruded Shrimp Feed (소맥글루텐과 스팀 처리가 새우 사료의 수중 안정성에 미치는 효과)

  • 김재식
    • Journal of Aquaculture
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    • v.17 no.4
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    • pp.282-288
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    • 2004
  • This study was carried out to improve water thestability of extruded shrimp feed. Three types of extruded shrimp feeds which were control diet (no steaming, no wheat gluten), steaming treated diet and steaming treated diet containing wheat gluten were prepared to using the pilot scale extruder. Comparing with the water stability values of two types of extruded shrimp feed, Steamed shrimp feed containing 4% (w/w) wheat gluten showed on I after 48 h was better than the control diet (no steaming, no wheat gluten) of which water stability value was 4. Also Penaeus chinensis fed on the steamed feed showed good body weight gain (237%) and feed efficiency (16.7%) compared with body weight gain (151%) and feed efficiency (12.8%) of control diet in the feeding trial for 50 days. Briefly, the extruded shrimp feed has more efficient water stability on below I, and recommendable wheat gluten content and steaming time were 4∼8% (w/w) and 5∼10 minutes.

Self-Modeling Curve Resolution Analysis of On-line Near Infrared Spectra Measured during the Melt-Extrusion Transesterification of Ethylene/Vinylacetate Copolymer

  • Sasic, Slobodan;Kita, Yasuo;Furukawa, Tsuyoshi;Watari, Masahiro;Siesler, Heinz W.;Ozaki, Yukihiro
    • Proceedings of the Korean Society of Near Infrared Spectroscopy Conference
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    • 2001.06a
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    • pp.1284-1284
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    • 2001
  • The transesterification of molten ethylene/vinylacetate (EVA) copolymers by octanol as a reagent and sodium methoxide as a catalyst in an extruder has been monitored by on-line near infrared (NIR) spectroscopy. A total of 60 NIR spectra were acquired for 37 minutes with the last spectrum recorded 31 minutes after the addition of octanol and catalyst was stopped. The experimental spectra show strong baseline fluctuations which are corrected for by multiplicative scatter correction (MSC). The chemometric methods of orthogonal projection approach (OPA) and multivariate curve resolution (MCR) were used to resolve the spectra and to derive concentration profiles of the species. The detailed analysis reveals the absence of completely pure variables that leads to small errors in the calculation of pure spectra. The initial estimation of a concentration that is necessary as an input parameter for MCR also presents a non-trivial task. We obtained results that were not ideal but applicable for practical concentration control. They enable a fast monitoring of the process in real-time and resolve the spectra of the EVA copolymer and the ethylene/vinyl alcohol (EVAL) copolymer to be very close to the reference spectra. The chemometric methods used and the decomposed spectra are discussed in detail.

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Simulation of Fuzzy Logic Controller for Food Extrusion Process (압출성형공정 퍼지제어기의 모의실험)

  • Lee, Seung-Ju;Won, Chee-Sun;Han, Ouk;Mok, Chul-Kyoon;Lee, Byeong-Sang
    • Korean Journal of Food Science and Technology
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    • v.27 no.2
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    • pp.164-169
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    • 1995
  • Fictitious experiment to control extrusion process was carried out using the fuzzy theory. Algorithm of the fuzzy logic controller(FLC) was made based on the general principles of extrusion. In the simulation, at first, thickness of extrudate was measured as feedback input variable. Secondly, a set point of screw speed was determined as output variable of extruder operating condition through FLC. Finally, the thickness of extrudate was controlled as a given set point. Barrel heater was simply controlled as on/off state, which was not fuzzy controlled.

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An Analysis of the Polymer Melt Flow in Extruder Dies (고분자압출 다이스의 유동해석)

  • Choi, Man Sung;Kim, Kwang Sun
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.2
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    • pp.19-25
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    • 2013
  • Extrusion is one of the most important operations in the polymer-processing industry. Balancing the distribution of flow through a die to achieve a uniform velocity distribution is the primary objective and one of the most difficult tasks of extrusion die design. If the manifold in a coat-hanger die is not properly designed, the exit velocity distribution may be not uniform; this can affect the thickness across the width of the die. Yet, no procedure is known to optimize the coat hanger die with respect to an even velocity profile at the exit. While optimizing the exit velocity distribution, the constraint optimization used in this work with allowable pressure drop in the die; according to this constraint we can control the pressure in the die. The computational approach incorporates three-dimensional finite element simulations software STAR-CCM+. These simulations are used with numerical optimization to design polymer coat hanger dies with pressure drop, uniform velocity and temperature variation across the die exit.

Research on Improving Output Quality through Design and Manufacturing of Food 3D Printer Parts (식품 3D 프린터 부품 설계 및 제조를 통한 출력 품질 향상 연구)

  • Jung-Sub Kim;Tae-Sung Kim;Gyu-Seok Lee
    • Journal of the Korea Safety Management & Science
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    • v.26 no.3
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    • pp.133-140
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    • 2024
  • In this paper, we aim to improve the output quality of a food 3D printer through optimized component design and implementation. Existing 3D printers produce customized outputs according to consumer needs, but have problems with output speed and poor quality. In this paper, we aim to solve this problem through optimized design of unit parts such as the extruder, nozzle, guide, and external case. Fusion 360 was used for element design, and in the performance evaluation of the implemented system, the average precision was 0.06mm, which is higher than the non-repeatable precision of ±0.1mm of other products, and the feed speed of the existing system was evaluated to be more than twice as fast, from 70mm/s to 140mm/s. In the future, we plan to continuously research output elements that can produce texture and color and device control methods for convenience.

Study on Characteristics of PLA/PBAT Composite Film with Various Chain Extenders (고분자 사슬연장제를 이용한 폴리유산 / 폴리부틸렌 아디페이트테레프탈레이트 복합필름의 제조 및 특성 분석)

  • Kim, Sun-jong;Cho, Hyun-seung;Lee, Jae-hwan;You, Myung-je;Um, Yoo-Jun;Park, Su-il
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.23 no.2
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    • pp.61-66
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    • 2017
  • Poly lactic acid(PLA) and poly butylene adipate-co-terephthalate(PBAT) film was prepared using a twin extruder. PLA (25%) and PBAT (75%) were mixed with various ratio of chain extenders, such as $Joncryl^{(R)}$ and hexamethylene diisocyanate(HDI) to improve the mechanical and thermal properties of produced bio composite films. Tensile strengths of films were steadily increased with increasing ratio of chain extender. The tensile strength of control films was about 25 MPa, and the tensile strength of films with combined chain extenders was above 40 MPa. The films with $Joncryl^{(R)}$ resulted in improved tensile strength, while the film with HDI alone showed improved percent elongation at break. By adding chain extenders into PLA/PBAT resin, the cold crystallization temperature (Tcc) and decomposition temperature (Td) of the produced bio composite films increased. It revealed that the addition of two types of chain extenders was efficient way to get PLA/PBAT film with improved strength and elongation.

A Study on Morphology and Mechanical Properties of Biodegradable Polymer Nanocomposites (생분해성 고분자 나노복합체의 형태학 및 기계적 특성 연구)

  • Jang, Sang Hee
    • Clean Technology
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    • v.19 no.4
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    • pp.401-409
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    • 2013
  • BBiodegradable polymers have attracted great attention because of the increased environmental pollution by waste plastics. In this study, PLA (polylactic acid)/Clay-20 (Cloisite 20) and PLA (polylactic acid)/PBS (poly(butylene succinate)/Clay-20 (Cloisite 20) nanocomposites were manufactured in a twin-screw extruder. Specimens for mechanical properties of PLA/Clay-20 and PLA/PBS (90/10)/Clay-20 nanocomposites were prepared by injection molding. Thermal, mechanical, morphological and raman spectral properties of two nanocomposites were investigated by differential scanning calorimetry (DSC), tensile tester, scanning electron microscopy (SEM) and raman-microscope spectrophotometer, respectively. In addition, hydrolytic degradation properties of two nanocomposites were investigated by hydrolytic degradation test. It was confirmed that the crystallinity of PLA/Clay-20 and PLA/PBS/Clay-20 nanocomposite was increased with increasing Clay-20 content and the Clay-20 is miscible with PLA and PLA/PBS resin from DSC and SEM results. Tensile strength of two nanocomposites was decreased, but thier elongation, impact strength, tensile modulus and flexural modulus were increased with an increase of Clay-20 content. The impact strength of PLA/Clay-20 and PLA/PBS/Clay-20 nanocomposites with 5 wt% of Clay-20 content was increased above twice than that of pure PLA and PLA/PBS (90/10). The hydrolytic degradation rate of PLA/Clay-20 nanocomposite with 3 wt% of Clay-20 content was accelerated about twice than that of pure PLA. The reason is that degradation may occur in the PLA and Clay-20 interface easily because of hydrophilic property of organic Clay-20. It was confirmed that a proper amount of Clay-20 can improve the mechanical properties of PLA and can control biodegradable property of PLA.

Supression Functions of Retrogradation in Korean Rice Cake(Garaeduk) by Various Surfactants (다양한 Surfactants의 가래떡 노화 억제 기능)

  • 신완철;송재철
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.33 no.7
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    • pp.1218-1223
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    • 2004
  • This study was conducted to investigate supression functions of retrogradation in Korean rice cake by various surfactants. Samples were manufactured by multifunctional extruder and wrapped with polyethylene wrap at 2$0^{\circ}C$ for four days of storage. In the thermal characteristics studies on supression of retrogradation, the Korean rice cake with various surfactants had lower onset temperature compared to the control. The Korean rice cake with GLF (glycerin fatty acid ester) had the lowest onset temperature. In case of peak temperatures, they showed a similar tendency to the onset temperature. All the Korean rice cakes added with various surfactants had low melting enthalpy values compared to the control. In addition the Korean rice cake with GLF added had the lowest melting enthalpy. Melting spreadabilities of the Korean rice cake added with GLF, SUF, SOF and PST were higher values than that of the control. The n value of Avrami exponent was 0.90 in case of the Korean rice cake added with GLF and its retrogradation was slowly progressed compared to the other samples. The Korean rice cake with GLF had the lowest rate constants of retrogradation. The recrystallinity of the Korean rice cake with GLF was relatively lower than that of the control. The rate constant of retrogradation showed the lowest value in case of GLF. All the Korean rice cakes added with surfactants were in good compared to the control in sensory characteristics. GLF exhibited the best effect in sensory characteristics during storage. In conclusion surfactant showed suppression effect of retrogradation in Korean rice cake, and GLF was best effective.