• Title/Summary/Keyword: extruded length

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A Study on the Forming Characteristics of Forward and Backward Extrusions (전.후방 캔 압출공정의 성형특성 연구)

  • Shim Ji-Hun;Choi Ho-Joon;Ok Jeong-Han;Ham Byoung-Soo;Hwang Beong-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.86-92
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    • 2005
  • In this paper a forward-backward can extrusion process are analyzed by using rigid-plastic FEM simulation. FEM simulation is conducted to investigate forming characteristics such as deformation modes fur different process parameters. Design parameters such as thickness ratio, punch angle, friction factor and diameter ratio are selected to study the effect of them on the pattern of material flow. The analysis is focused mainly on the influences of the design factors on deformation pattern in terms of forming load, extruded length ratio and volume ratio. It is known for the simulation that the forming load, the length ratio and the volume ratio increase as the thickness ratio (TR), the wall thickness in forward direction to that in backward direction, decreases. The various punch angles have slight influence on the forming load. length ratio and volume ratio. However friction factor have little effect on the forming characteristics such as the forming load, volume ratio and so on. In addition the forming load increases as diameter ratio (DR), the outer diameter of a can in forward direction to that in backward direction, increases. Furthermore the extruded length ratio is lowest with a certain value of DR=0.85 among diameter ratios. Pressure distribution exerted on the die-material interface is illustrated schematically.

An Analysis of the Twisting and Bending Extrusion Process of the Product with the Rectangular Section by the $ DEFORM^{TM}$-3D (사각단면을 가진 압출제품의 비틀림굽힘 압출가공법에 대한$ DEFORM^{TM}$-3D 해석)

  • 윤선홍
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.115-118
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    • 1999
  • The twisting and bending extrusion process is developed by the $DEFORM^TM$-3D. Because the rectangular section of the extruded product has the symmetry line of cross-section area, the twisting and the bending of extruded product has not occurred. The product with the rectangular section is applied to the twisting and bending extrusion process through the twisted die surface and eccentricity die section. It is shown that the twisting of extruded product is caused by the twisted die surfaces and the bending of extruded product is causd by the eccentricity between the die section. The results by the analysis show that the twisting angle and the curvature of extruded products increases by the die twisting angle, the eccentricity, but decreases by the die length, and friction condition

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A Study of the Twisting and Extrusion Process of the Product with Involute Helical Fin from the Round Billet by the Upper Bound Analysis (상계해법에 의한 원형빌렛으로부터 인볼루트 헬리컬핀을 가진 제품의 비틀림 압출가공법에 관한 연구)

  • 박대윤;진인태
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.302-310
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    • 2001
  • The twisting and extrusion process of the product with involute helical fin from the round billet is developed by the upper bound analysis. The twisting of extruded product is caused by the twisted inclined die surface connecting the die enterance section and the die exit section linearly. In the analysis, the internal shear surface is defined as the curved twisted plane from the twisting of die surface and the shear work is calculated by the consumption of shear energy. The increase rate of angular velocity is determined by the minimization of plastic work. The angular velocity of die exit can be controlled by the land length and the length of inclined die. The alular velocity assums to be increased linearly by the axial distance from the die enterance to the die exit. The results of the analysis show that the angular velocity of the extruded product increases with the die twisting angle, the reduction of area, and decreases with the die length, the friction constant.

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Influence of Clearance in Half-piecing of Sheet Metal (금속판재의 하프피어싱 공정에서의 틈새 영향 연구)

  • Yeon, S.M.;Lee, S.K.;Chung, W.J.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.22 no.8
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    • pp.437-441
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    • 2013
  • Recently, the engraving of letters or a pattern on a product surface has received more attention especially in trying to satisfy the customer requirements. Half-piecing is a protrusion forming process that pierces only 40~50% of the material thickness. In the current study, the half-piercing technique for making clear letters by protruding sheet material was selected and studied. The influence of clearance and penetration depth was investigated by measuring the camber and extruded length of a protrusion after experiments. In addition, a numerical analysis was performed for the same working conditions and compared with experimental results. It is shown that, as the clearance increases, the camber of a protrusion increases rapidly and the extruded length decreases slightly. The deformation pattern around the cutting edge during half-piercing changes from an extrusion mode to a shearing mode as the clearance changes from minus to plus values. It is also confirmed that the experimental results show a good agreement with the numerical analyses.

Effects of Extrusion Conditions on the Physicochemical Properties of Extruded Red Ginseng

  • Gui, Ying;Gil, Sun-Kuk;Ryu, Gi-Hyung
    • Preventive Nutrition and Food Science
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    • v.17 no.3
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    • pp.203-209
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    • 2012
  • The effects of variable moisture content, screw speed and barrel temperature on the physicochemical properties of red ginseng powder extrudates were investigated. The raw red ginseng powders were processed in a co-rotating intermeshing twin-screw extruder. Primary extrusion variables were feed moisture content (20 and 30%), screw speed (200 and 250 rpm) and barrel temperature (115 and $130^{\circ}C$). Extruded red ginseng showed higher crude saponin contents (6.72~7.18%) than raw red ginseng (5.50%). Tested extrusion conditions did not significantly affect the crude saponin content of extrudates. Increased feed moisture content resulted in increased bulk density, specific length, water absorption index (WAI), breaking strength, elastic modulus and crude protein content and decreased water solubility index (WSI) and expansion (p<0.05). Increased barrel temperature resulted in increased total sugar content, but decreased reducing sugar content in the extrudate (p<0.05). Furthermore, increased barrel temperature resulted in increased amino acid content and specific length and decreased expansion and bulk density of extrudates only at a higher feed moisture content. The physicochemical properties of extrudates were mainly dependent on the feed moisture content and barrel temperature, whereas the screw speed showed a lesser effect. These results will be used to help define optimized process conditions for controlling and predicting qualities and characteristics of extruded red ginseng.

Effects of Moisture Content and CO2 Gas Injection on Physicochemical Properties of Extruded Soy Protein Isolate (수분함량과 CO2 가스 주입에 따른 분리대두단백 압출성형물의 이화학적 특성)

  • Kim, Na Yeong;Ryu, Gi Hyung
    • Food Engineering Progress
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    • v.21 no.2
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    • pp.150-157
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    • 2017
  • The objective of this study was to determine the effect of moisture contents (40, 50, 60%) and $CO_2$ gas injection (0 and 800 mL/min) on physicochemical properties of extruded soy protein isolate (SPI). The expansion ratio and the specific length increased, but piece density decreased with the increase in $CO_2$ gas injection from 0 to 800 mL/min at both 40 and 50% moisture contents. On the contrary, the expansion ratio and the specific length decreased, but piece density increased with the increase in $CO_2$ gas injection from 0 to 800 mL/min at 60% moisture content. Extruded SPI with $CO_2$ gas injection at 800 mL/min had small cell size and higher amount of cell than extruded SPI without $CO_2$ gas injection. The water holding capacity and nitrogen solubility index increased, and the integrity index and the texture decreased with the increase in $CO_2$ gas injection from 0 to 800 mL/min. In conclusion, extruded SPI with the $CO_2$ gas injection at 800 mL/min showed better expansion properties and cell formation than extruded SPI without the $CO_2$ gas injection.

A Study on the Typology of Agricultural Reservoir for Effective Safety Inspection Systems (효율적인 안전진단 체계 수립을 위한 농업용 저수지 유형화 연구)

  • Lee, Chang Beom;Jung, Nam Su;Park, Seong Ki;Jeon, Sang Ok
    • Journal of The Korean Society of Agricultural Engineers
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    • v.57 no.5
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    • pp.89-99
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    • 2015
  • In this research, 1,032 data of precise safety inspection from 2004 to 2013 are gathered and constructed for finding effective safety inspection systems. Items are extracted from constructed data and factors for typology are decided with statistical method such as principle component analysis and cluster analysis. For factor decision, we extruded independent characteristics such as morphological and geographical characteristic, and deleted items which can be expressed by combination of independent characteristics. Four factors such as total storage, watershed ratio, levee length ratio, and spillway length ratio are extracted in this process. In cluster analysis, levee length ratio is excluded because it is not separated as cluster. Finally nine types of agricultural reservoir are extruded by total storage, watershed ratio, and spillway length ratio with frequency analysis.

An Upper Bound Analysis for the Twisting Phenomenon of Extrusion (상계해법에 의한 압출가공의 비틀림 해석)

  • Kim, Han-Bong;Jin, In-Tai
    • Transactions of Materials Processing
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    • v.7 no.4
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    • pp.340-346
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    • 1998
  • A kinematically admissible velocity field is developed for the analysis of twisting of the extruded products with elliptical shapes from round billet. The twisting of extruded product is caused by the lin-early increased rotational velocity from the center on the cross-section of the workpiece at the die exit. In the analysis the rotational velocity in angular direction is assumed by the multiplication of radial distance and angular velocity. The angular velocity is zero at the die entrance. The increase rate of angular velocity is determined by the minimization of plastic work. The results of the analysis show that the angular velocity of the extruded product in creases with the die twisting angle, the aspect ratio of product the friction condition, the reduction of area, and decreases with the die length.

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Test and Analysis for Axial and Bending Collapse Characteristics Evaluation of Aluminum Extruded Beams (알루미늄 압출재의 압괴 및 굽힘붕괴 특성규명을 위한 시험 및 해석)

  • 김범진;허승진;구정서;송달호
    • Journal of the Korean Society for Railway
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    • v.4 no.3
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    • pp.110-115
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    • 2001
  • Recently, many engineers actively participate in research and development w.r.t the weight reduction and the safety increase of vehicle body structure to meet the requirement of fuel economy and regulations. However, vehicle design concept related with weight reduction and safety increase is reduced to the design conflict problem. In the paper, the axial and bending collapse test of aluminum extruded beams are performed and the collapse characteristics are investigated. The analysis method to verify the fracture characteristics of aluminum extruded beam is presented and discussed.

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An Upper Bound Analysis for the Twisting Phenomenon of Extrusion of Elliptical Shapes from Round Billet (상계해법에 의한 원형빌렛으로부터 타원 단면을 가진제품의 압출가공의 비틀림 해석)

  • 김한봉;진인태
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.210-213
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    • 1998
  • A kinematically admissible velocity field is developed for the analysis of twisting of extruded products. The twisting of extruded product is caused by the linearly increased rotational velocity from the center on the cross-section of the workpiece at the die exit. In the analysis, the rotational velocity in angular direction is assumed by the multiplication of radial distance and angular velocity. The angular velocity is zero at the die entrance and is increased linearly by axial distance from die entrance. The increase rate of angular velocity is determined by the minimization of plastic work. The results of the analysis show that the angular velocity of the extruded product increase with the die twisting angle and the aspect ratio of product and friction condition and reduction area and show that angular velocity increases with the decreases in die length.

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