• Title/Summary/Keyword: explicit finite element analysis

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An Elasto-Plastic Finite Element Analysis on Deep Drawing of Clad Sheet Metal (클래드 강판재에 의한 축대칭 디프드로잉의 탄소성 유한요소해석)

  • 류호연;김영은;김종호;정완진
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.411-417
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    • 2001
  • A Comparative study on deep drawing of clad sheet is carried out to investigate the forming characteristics and the effectiveness of modified finite element analysis. An elasto-plastic finite element analysis Is developed to analyze the forming of clad sheet using explicit scheme and layered shell. Axisymmetric deep drawing of stainless clad metal sheet is performed and thickness distribution is obtained. The corresponding finite element analysis shows good agreement with the results. Some disagreement can be explained by the assumption of shell element and the complexity of deformation of clad sheet.

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Finite Element Analysis of Engineering Restoration of Dry Stone Wall Foundations (석조문화재 기초부의 공학적 복원을 위한 유한요소법 해석)

  • Kim, Sung-Su;Jung, Young-Hoon;Kim, Soo-Il;Lee, Kwang-Wu
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.1130-1141
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    • 2010
  • Even though a number of historic structures in Korea need to be repaired, an intensive research on their engineering performance has rarely been investigated. Herein, we attempted to provide a methodological approach via the explicit finite element analysis to investigate geotechnical aspect of the performance of the dry-stone wall structures. To do so, we summarized relevant literature on the world-wide historic stone structures as well as its analysis in terms of modern geotechnical engineering. The method of the explicit finite element analysis has been briefly summarized. The numerical results on an idealized block structure show that the displacement of blocks and the distribution of earth pressure is different from the conventional theory of the retaining wall because of the discrete nature of the dry-stone wall structure.

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An Analysis of High Speed Forming Using the Explicit Time Integration Finite Element Method (I) -Effects of Friction and Inertia Force- (엑스플리시트 시간 적분 유한요소법을 이용한 고속 성형 해석 (I) -마찰 및 관성 효과-)

  • 유요한;정동택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.1-10
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    • 1991
  • Two-dimensional explicit finite element code was developed. The transient dynamics code can analyse large deformations of non-linear materials subjected to extremely high strain rates. The Lagrangian finite element program uses an explicit time integration operator to integrate the equations of motion, thus the stiffness matrix is not introduced. Cylinder upsetting and ring compression problems are simulated to check the effects of friction and inertia force. It is shown that (1) calculated results agree very well with experimental results, (2) constant shear friction method overestimates the decrease of inner ring radius and then underestimates after on in comparison with the Coulomb friction method, and (3) the effect of the increase in initial strain rate is similar to the effect of higher frictional coefficient.

A Study on the Behavior of Wrinkling in the Square Cup Deep Drawing of Al Alloy (Al합금의 사각용기 딥드로잉시 주름의 거동에 관한 연구)

  • Ko, Dae-Lim;Jung, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.276-282
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    • 2009
  • Wrinkling in the flange and wall of a deep-drawn part is one of the major defects in sheet metal processes. Wrinkling is influenced by many factors, such as material properties, shape of the body, forming conditions, stress state and thickness, etc. It is difficult to analyze the wrinkling initiation and growth according to the factors because the effects of the factors are very complex and the wrinkling behavior may show wide variation even though small deviation of factors. In this study, the influence of wrinkling parameters, such as material properties (Al1050, Al5052), the blank holding force and the drawing depth on the wrinkling initiation and growth is investigated by using the experimental method and the dynamic explicit finite element analysis. From the results, it is shown that the dynamic explicit finite element method can be used effectively to prevent the wrinkling problems advancely in the deep drawing process. Also, there is a good agreement between the experimental result and the dynamic explicit finite element analysis.

Computational impact responses of reinforced concrete slabs

  • Mokhatar, S.N.;Abdullah, R.;Kueh, A.B.H.
    • Computers and Concrete
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    • v.12 no.1
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    • pp.37-51
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    • 2013
  • The responses of reinforced concrete slabs subject to an impact loading near the ultimate load range are explored. The analysis is carried out on a simply supported rectangular reinforced concrete slab using a nonlinear explicit dynamic procedure and considering three material models: Drucker-Prager, modified Drucker-Prager, and concrete damaged plasticity, available in the commercial finite element software, ABAQUS/Explicit. For comparison purposes, the impact force-time response, steel reinforcement failure, and concrete perforation pattern are verified against the existing experimental results. Also, the effectiveness of mesh density and damage wave propagation are studied independently. It is shown that the presently adopted finite element procedure is able to simulate and predict fairly accurate the behavior of reinforced concrete slab under impact load. More detailed investigations are however demanded for the justification of effects coming from an imperfect projectile orientation as well as the load and structural surface conditions, including the impulsive contacted state, which are inevitable in an actual impact environment.

Quality Improvement for Crimping Process of Electrical Connector Using FEM Analysis (유한요소해석을 통한 전기 커넥터의 압착 품질 향상)

  • Yin, Z.H.;Park, J.G.;Choi, H.S.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.229-235
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    • 2009
  • This paper covers finite element simulations to evaluate the terminal crimping process of automobile electrical connector. Crimping is a classical technology process to ensure the electrical and the mechanical link between a wire and a terminal. Numerical modeling of the process is helpful to choose and to optimize the dimensions of the crimping part of the connector. In this paper, we discuss a 2D simulation of the crimping process, using explicit finite element methods (ABAQUS/Explicit) and we compare the results with experimental data from the industrial process of crimping (crimping height, crimping width and compressibility). The explicit method is preferred for the modeling of multi-contact problems, in spite of the quasi-static process of crimping. As compared with CAE analysis, a performance improvement makes certain of the truth of the matter.

A Study on Orbital Forming Analysis of Automotive Hub Bearing using the Explicit Finite Element Method (외연적 유한요소법을 이용한 자동차 Hub Bearing의 Orbital Forming해석에 관한 연구)

  • Cho, Hyun-Jik;Koo, Jeong-Seo;Bae, Won-Rak;Lim, Jong-Soon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.29-36
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    • 2008
  • In this paper, the orbital forming analysis of an automotive hub bearing was studied to predict forming performances using the explicit finite element method. To find an efficient solution technique for the orbital forming, axisymmetric finite element models and 3D solid element models were solved and numerically compared. The time scaling and mass scaling techniques were introduced to reduce the excessive computational time caused by small element size in case of the explicit finite element method. It was found from the numerical simulations on the orbital forming that the axisymmetric element models showed the similar results to the 3D solid element models in forming loads whereas the deformations at the inner race of bearing were quite different. Finally the strains at the inner race of bearing and the forming forces to the peen were measured for the same product of the numerical model by test, and were compared with the 3D solid element results. It was founded that the test results were in good agreements with the numerical ones.

Step-wise Combinded Implicit/Explicit Finite Element Simulation of Autobody Stamping Processes (차체 스템핑공정을 위한 스텝형식의 내연적/외연적 결함 유한요소해석)

  • Jung, D.W.;Yang, D.Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.86-98
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    • 1996
  • An combined implicit/explicit scheme for the analysis of sheet forming problems has been proposed in this work. In finite element simulation of sheet metal forming processes, the robustness and stability of computation are important requirements since the computation time and convergency become major points of consideration besides the solution accuracy due to the complexity of geometry and boundary conditions. The implicit scheme dmploys a more reliable and rigorous scheme in considering the equilibrium at each step of deformation, while in the explict scheme the problem of convergency is elimented at thecost of solution accuracy. The explicit approach and the implicit approach have merits and demerits, respectively. In order to combine the merits of these two methods a step-wise combined implici/explicit scheme has been developed. In the present work, the rigid-plastic finite element method using bending energy augmented membraneelements(BEAM)(1) is employed for computation. Computations are carried out for some typical sheet forming examples by implicit, combined implicit/explicit schemes including deep drawing of an oil pan, front fender and fuel tank. From the comparison between the methods the advantages and disadvantages of the methods are discussed.

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A Study on the Influence of the Punch Stroke of Bead on the Draw-bead process by using Static-explicit Finite Element Method (정적 외연적 유한요소법을 이용한 비드 펀치 행정거리가 드로우비드 공정에 미치는 영향에 관한 연구)

  • 정동원
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.72-78
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    • 2001
  • The bead is used to provide properly restraining force in the sheet metal forming process. This bead process includes bending and geometrical non-linearity, and affects the state of binderwrap. Therefore, the analysis of bead process is very important to obtain the desired formability. In this paper, the research about the influence of the punch stroke of bead on the draw-bead process was conducted. Results from the analysis will give useful information to the effective tool design of blank forming process. To analyze the bead process, and elasto-plastic finite element formulation is constructed from the equilibrium equation and the considered boundary conditions involved a proper contact condition. The static-explicit finite element method as a numerical method for the analysis was applied to the analysis program code. It was found that this method could solve too much computation time and convergence problem owing to high non-linearity of bead forming process.

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