• Title/Summary/Keyword: experiment conditions

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A Study of Workload Change at Varying Working Posture, Work/Pest Ration and Task Type in an Automobile Assembly Task (자동차 조립작업 시 작업자세, 작업/휴식비율, 작업형태에 따른 작업부하의 변화에 관한 연구)

  • 이준엽;김철홍
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.69
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    • pp.51-64
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    • 2001
  • A laboratory experiment was conducted to investigate the effects of working posture. work/rest ration, and task type on the physical workload in automobile assembly jobs. Ten healthy male university students participated as subjects in the experiment. East subject performed 18 experimental session with combination of 3 working posture 3 work/rest ratio and 2 task types. To examine the effect of various working conditions on workload, DMG analysis was performed on 4 different muscles in the neck an arm area, Also RPE scale and heart rate were taken as response variables. The result showed that all working conditions considered in the experiment had significant effects on the workload concluding that labor intensity in auto assembly jobs should be adjusted with respect to different levels of working posture, work/rest ratio, and task type. Detailed analysis are presented in the paper.

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A Fundamental Study on the Prediction of Carbonation Progress Using Deep Learning Algorithm Considering Mixing Factors (배합인자를 고려한 딥러닝 알고리즘 기반 탄산화 진행 예측에 관한 기초적 연구)

  • Jung, Do-Hyun;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.30-31
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    • 2019
  • Carbonation of the root concrete reduces the durability of the reinforced concrete, and it is important to check the carbonation resistance of the concrete to ensure the durability of the reinforced concrete structure. In this study, a basic study on the prediction of carbonation progress was conducted by considering the mixing conditions of concrete using deep learning algorithm during the theory of artificial neural network theory. The data used in the experiment used values that converted the carbonation velocity coefficient obtained from the mixing conditions of concrete and the accelerated carbonation experiment into the actual environment. The analysis shows that the error rate of the deep learning model according to the Hidden Layer is the best for the model using five layers, and based on the five Hidden layers, we want to verify the predicted performance of the carbonation speed coefficient of the carbonation test specimen in which the exposure experiment took place in the real environment.

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Chloromethylation of Naphthalene and Mathematical Planning of Experiment for Revealing Optimal Synthetic Conditions

  • V.V. Pak;R.K. Karimov;Kh.M. Shakhidoyatov;L.M. Yun;Soh, Dea-Wha
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2004.05a
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    • pp.36-37
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    • 2004
  • $\alpha$-Chloromethylnaphthalene is a valuable compound for obtaining of the plant growing stimulator - $\alpha$-napthylacetic acid. Chloromethylation of naphthalene by paraformaldehyde in the presence of glacial acetic acid, phosphoric and hydrochloric acids at temperature 80-85$^{\circ}C$ and duration - 6 hours the $\alpha$-chloromethyl-naphthalene yield was 55-57%. Using Box-Wilson method for mathematical planning of experiment carried out optimization of its synthesis for purpose increasing $\alpha$-chloromethylnaphthalene yield. Preliminary, one - factor experiments were carried out for selecting independence main parameters influencing on the synthesis. A full factor experiment of 2$^3$with extended matrix of planning was used for optimization. Aiming to increase the $\alpha$-chloromethylnaphthalene yield, the obtained mathematical model was used for program of sharp raising on the reply surface. The received optimal conditions for the $\alpha$-chloromethylnaphthalene synthesis were selected as following: molar ratio of naphthalene - parapfsormaldehyde of 1 : 2; temperature -105$^{\circ}C$; duration of the reaction -3 hours. The yield of $\alpha$-chloromethylnaphthalene under these optimal conditions was 75 %.

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Experimental study to determine the optimal tensile force of non-open cut tunnels using concrete modular roof method

  • Jung, Hyuk-Sang;Kim, Jin-Hwan;Yoon, Hwan-Hee;Sagong, Myung;Lee, Hyoung-Hoon
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.229-236
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    • 2022
  • In this study, a model experiment and field experiment was conducted to introduce the optimal tensile force when constructing a non-open cut tunnel according to the ground conditions of sandy soil. CMR (Concrete Modular Roof) method is economical because of the high precision and excellent durability, and corrosion resistance, and the inserted parts can be used as the main structure of a tunnel. In addition the CMR method has a stable advantage in interconnection because the concrete beam is press-fitted compared to the NTR (New Tubular Roof) method, and the need for quality control can be minimized. The ground conditions were corrected by adjusting the relative density of sandy soil during the construction of non-open cut tunnels, and after introducing various tensile forces, the surface settlement according to excavation was measured, and the optimal tensile force was derived. As a result of the experiment, the amount of settlement according to the relative density was found to be minor. Furthermore, analysis of each tensile force based on loose ground conditions resulted in an average decrease of approximately 22% in maximum settlement when the force was increased by 0.8 kN per segment. Considering these results, it is indicated that more than 2.0 kN tensile force per segment is recommended for settlement of the upper ground.

Slip Distance of Forklift Depending upon floor Materials and Conditions of Worksite (작업장 바닥 소재와 상태에 따른 지게차 미끄럼 거리 측정)

  • Kee, Do-Hyung;Sin, Dong-Hun
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.133-136
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    • 2005
  • The accidents attributed to the forklift have increased as the number of the forklift increases. It is significant that most of the accidents were fatal. This study investigated slip distance of forklift depending upon the floor materials and their conditions in industrial site. For doing this, an experiment was conducted, in which the floor materials and their conditions were adopted as independent variables and the slip distance as dependent variable. Six floor materials included asphalt concrete, two color hardener mortar, epoxy paint and deluxe tile. Two types of floor conditions, wet and dry, were used in the experiment. The results showed that the slip distance was shorter on the asphalt and concrete floors than on other floors, and that the distance on the wet floor was six times longer than that on the dry condition. Based on this result, it is recommended that as in the advanced countries, the regulation or standard on the floor conditions such as friction coefficient be established for reducing forklift relevant accidents.

Experimental Study of Cutting force and Surface Roughness Prediction in MQL Tooling of Al 6061 (Al 6061 MQL 선삭가공에서 절삭력과 표면거칠기 예측에 관한 실험적 연구)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.159-167
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    • 2008
  • Cooling lubricants are used in machining operations in order to reduce friction at the tool-chip and tool-workpiece interfaces, cool both chip and tool, and remove chip. Furthermore, they influence a strong effect on the shearing mechanisms and, consequently, on the machined surface quality and tool wear. However, several researchers state that the costs related to cutting fluids is frequently higher than those related to cutting tools. Moreover, the cooling lubricants cause an increase in both worker's health and social problems related to their use and correct disposal. Therefore, many researchers have focused on the environmentally conscious machining technologies. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. In this paper, an experimental model to obtain the optimal cutting conditions in MQL turning was suggested, and the effects of cutting conditions on surface roughness and cutting force were analyzed. For these purposes, FFD (Fractional Factorial Design) and RSM (Response Surface Methods) were used for the experiment. Cutting force and surface roughness with different cutting conditions were measured through the external cylindrical turning of Al 6061 based on the experiment plan. The measured data were analyzed by regression analysis and verification experiments with random conditions were conducted to confirm the suggested experimental model.

Selection of Optimal Processing Conditions for Quartz Using the Taguchi Method (다구찌법을 이용한 석영의 최적 가공조건 선정에 관한 연구)

  • Jeong, Ho-In;Choi, Seong-Jun;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.123-129
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    • 2022
  • Quartz (SiO2) has high abrasion and heat resistances and excellent chemical and mechanical properties; therefore, it is used in various industries, such as machinery, chemistry, optics, and medicine. Quartz is a high-hardness and brittle material and is classified as the topmost difficult-to-cut material, which is because of the cracking or chipping at the edge during processing. Corner wear, such as cracks and chippings that occur during cutting, is a major cause for the deterioration in the machining quality. Therefore, many researchers are investigating various techniques to process quartz effectively. However, owing to the mechanical properties of quartz, most studies have been conducted on grinding, micromachining, and microdrilling. Few studies have been conducted on quartz processing. The purpose of this study was to analyze the machining characteristics according to the machining factors during the slot machining of quartz using a cubic boron nitride (CBN) tool and to select the optimal machining conditions using the Taguchi method. The machining experiment was performed considering three process variables: the spindle speed, feed rate, and depth of cut. The cutting force and surface roughness were analyzed according to the processing conditions.

A Study on the Injection Molding for the Light Guide Plate of a Small Sized LCD (2) : Influences of Processing Conditions on the Brightness (소형 LCD 도광판의 사출성형에 관한 연구 (2) : 공정조건이 휘도에 미치는 영향)

  • 이호상
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.341-348
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    • 2002
  • For the light guide plate of the TFT-LCD, there have been increasing demands for higher brightness, thin and light-weight design, and lower power consumption. To meet these demands, a micro-prism-type frontlight that integrates a prismatic sheet and a light-guiding plate has been developed. In this paper, the influences of processing conditions on the brightness were studied lot the injection molding of the light guide plate. Based on the experiment with an actual mold, the design of experiments and the neural network theory were used lot choosing the optimal processing parameters to increase the brightness and the uniformity. The verification experiment also showed that the brightness and the uniformity were increased dramatically with the chosen processing conditions.

A Study on the Characteristics of Heat Exchanger using Heat Pipe for various Working Condition (운전조건에 따른 히트파이프를 이용한 열교환기의 특성에 관한 연구)

  • Lee, Y.S.;Jang, Y.S.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.2 no.3
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    • pp.155-165
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    • 1990
  • The purpose of this research is to study the characteristics of heat exchanger using heat pipe under various working conditions by a finite element analysis and experiment. The results are as follows. 1) In this study, h = $Max^B$ is used for the convective heat transfer coefficient and A = 2.761 and B = 0.701 $Mmax^{(-0.0626)}$ were obtained as the results of experiment. 2) For several different working conditions, (Q/Qb) is predicted by varying the values of L/Lt and Re/Rc. The maximum value of (Q/Qb) is achieved when Re/Rc = 1 and Le/Lc = 0.5. 3) The comparison between calculated value and experimental data showed agreement within 5% error. Therefore the method may be used to predict the performance of heat exchanger using heat pipe for similar geometric conditions. 4) For Re/Re/Rc of 0.2-0.3, the minimum thermal resistance exists when Le/Lt is 0.4-0.65.

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Optimization of Injection Molding of Bobbin Part based on CAE (CAE를 이용한 보빈 성형품의 사출성형 최적화)

  • Kwon, Y.S.;Cho, Y.S.;Kim, B.G.;Min, B.H.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.68-72
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    • 2002
  • Design of experiment was applied to analyze the shrinkage characteristics of the bobbin molded by injection molding. Among lots of design and processing conditions, the thickness of a bobbin and cooling conditions of a mold were considered. The temperature difference between top and bottom parts of the bobbin was considered as the objective to minimize the shrinkage of a bobbin. Optimal thickness of a bobbin was 2.0mm at the part of body and 1.5mm at the part of wing, respectively. Optimal cooling conditions such as cooling time and coolant inlet temperature were 12 second and $12^{\circ}C$, respectively.

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