• 제목/요약/키워드: excavation speed

검색결과 94건 처리시간 0.021초

실차의 거동한계를 고려한 굴착기의 굴착 경로설계 연구 (A Study on Excavation Path Design of Excavator Considering Motion Limits)

  • 신대영
    • 드라이브 ㆍ 컨트롤
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    • 제18권2호
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    • pp.20-31
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    • 2021
  • An excavator is a construction machine that can perform various tasks such as trenching, piping, excavating, slope cutting, grading, and rock demolishing. In the 2010s, unmanned construction equipment using ICT technology was continuously developed. In this paper, the path design process was studied to implement the output data of the decision stage, and the path design algorithm was developed. For example, the output data of the decision stage were terrain data around the excavator, excavator mechanism information, excavator hydraulic information, the position and posture of the bucket at key points, the speed of the desired bucket path, and the required excavation volume. The result of the path design was the movement of the hydraulic cylinder, boom arm, bucket, and bucket edge. The core functions of the path design algorithm are the function of avoiding impact during the excavation process, the function to calculate the excavation depth that satisfies the required excavation volume, and the function that allows the bucket to pass through the main points of the excavation process while maintaining the speed of the desired path. In particular, in the process of developing the last function, the node tracking method expressed in the path design table was newly developed. The path design algorithm was verified as this path design satisfied the JCMAS H02 requirement.

TBM 굴착 공법 적용 현장의 생산성 분석을 통한 암질별 굴진속도 및 직접공사비 분석 (Analysis of Excavation Speed and Direct Construction Cost Based on the Operating Productivities of TBM Method Site)

  • 송용선;박홍태
    • 대한토목학회논문집
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    • 제32권6D호
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    • pp.637-643
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    • 2012
  • 본 연구는 대표적인 TMB 장비 회사인 독일 WRITH사에서 개발한 TMB 공법 적용 현장의 굴진보고서를 수집하여 작업운영 생산성을 분석하였다. 그리고 분석된 자료를 근거로 구경별(3.0m, 3.5m, 3.8m) 굴진속도(m/일)를 도출하였다. 또한, 도출된 구경별 굴진속도를 근거로 독일의 WRITH사에서 구경별로 제시한 1m당 굴진에 소요되는 직접공사비를 적용하여 총 직접공사비를 산출하였다. 암질별 구경별로 도출된 굴진속도는 향후 유사한 암질에서 공사를 수행할 때, 공사 착수 전 총작업일수 및 총직접공사비의 산정을 활용한 공정 계획 및 관리를 수행하는데 효과적인 활용 자료가 될 것으로 사료된다.

Full-scale TBM excavation tests for rock-like materials with different uniaxial compressive strength

  • Gi-Jun Lee;Hee-Hwan Ryu;Gye-Chun Cho;Tae-Hyuk Kwon
    • Geomechanics and Engineering
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    • 제35권5호
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    • pp.487-497
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    • 2023
  • Penetration rate (PR) and penetration depth (Pe) are crucial parameters for estimating the cost and time required in tunnel construction using tunnel boring machines (TBMs). This study focuses on investigating the impact of rock strength on PR and Pe through full-scale experiments. By conducting controlled tests on rock-like specimens, the study aims to understand the contributions of various ground parameters and machine-operating conditions to TBM excavation performance. An earth pressure balanced (EPB) TBM with a sectional diameter of 3.54 m was utilized in the experiments. The TBM excavated rocklike specimens with varying uniaxial compressive strength (UCS), while the thrust and cutterhead rotational speed were controlled. The results highlight the significance of the interplay between thrust, cutterhead speed, and rock strength (UCS) in determining Pe. In high UCS conditions exceeding 70 MPa, thrust plays a vital role in enhancing Pe as hard rock requires a greater thrust force for excavation. Conversely, in medium-to-low UCS conditions less than 50 MPa, thrust has a weak relationship with Pe, and Pe becomes directly proportional to the cutterhead rotational speed. Furthermore, a strong correlation was observed between Pe and cutterhead torque with a determination coefficient of 0.84. Based on these findings, a predictive model for Pe is proposed, incorporating thrust, TBM diameter, number of disc cutters, and UCS. This model offers a practical tool for estimating Pe in different excavation scenarios. The study presents unprecedented full-scale TBM excavation results, with well-controlled experiments, shedding light on the interplay between rock strength, TBM operational variables, and excavation performance. These insights are valuable for optimizing TBM excavation in grounds with varying strengths and operational conditions.

A Study on Behavioral Characteristics of Track Roadbed according to Steel Pipe Press-in Excavation during Construction of Underground Railway Crossing

  • Kim, Young-Ha;Eum, Ki-Young;Kim, Jae-Wang
    • International Journal of Railway
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    • 제6권2호
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    • pp.69-77
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    • 2013
  • In this study, numerical analysis and model experiments were conducted to analyze behavioral characteristics acting on the track roadbed with excavation through steel pipe injection, a non-exclusive method of crossing construction under railroad as primary target. In model experiments that simulate injection excavation behaviors with an increase in the depth of soil cover, the upper displacement was measured by construction of the first and the second pipes in order to predict actual behaviors, and the behavior characteristics were verified through numerical analysis. The investigation results showed that surface displacement was smaller under the condition of higher soil cover. In the case of injecting two pipes, when the first pipe was injected, deformation of the surface increased linearly in both settlement and uplift experiments. However, when the second pipe was injected, the amount of change was found to be very small due to the relaxation and plastic zones around the first pipe. In addition, the results of numerical analysis on the same cross section with the model experiment found that the results of investigation into settlement ratio and volume loss were in very good agreement with those obtained by the model experiment.

워터젯을 이용한 화강암 천공과 절삭 특성에 관한 연구 (Studies on Drilling and Cutting Characteristics for Granite Rocks Using Waterjets)

  • 오태민;홍은수;조계춘
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2009년도 세계 도시지반공학 심포지엄
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    • pp.1338-1345
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    • 2009
  • Although rock excavation is necessary for the effective utilization of urban space, most conventional rock excavation methods, including the blasting method, cause high noise and vibration. Meanwhile, if a high pressure waterjet system is applied to excavate underground spaces in urban areas, the public grievance can be reduced by low noise and vibration. In this study, an abrasive waterjet system is designed and developed to study the influence of various performance parameters such as jet pressure, nozzle traverse speed, stand-off distance, or abrasive feed rate on waterjet excavation performance in laboratory. Using the developed waterjet system, rock drilling characteristics are identified by measuring drilling depths as a function of the jet exposure time. The drilling depth linearly increases with increasing the jet exposure time(under 60sec). Rock cutting characteristics are also obtained with various jet pressures(1600~3200kg/$cm^2$) and nozzle traverse speeds(1.9~14.1mm/s): The cutting depth is nonlinearly related to the jet pressure and traverse speed. Indeed, the cutting depth increases with an increase in the jet pressure and a decrease in the nozzle traverse speed. This trend can be explained by energy transferring/loss mechanism.

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터널굴착용 와이어쏘 암반절삭 모델 구축 및 절삭성능 향상 연구 (Study on a Wire Saw Rock Cutting Model for Tunnel Excavation and Cutting Performance Improvement)

  • 이진호;안성권;이경찬;방춘석;사공명
    • 대한기계학회논문집A
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    • 제39권10호
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    • pp.1069-1077
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    • 2015
  • 발파를 이용한 터널굴착시, 와이어쏘를 이용하여 심빼기 부분 외곽에 불연속면을 발생시켜 발파진동을 차단함으로써 소음 및 진동을 저감시키고자 하는 방법은 타 방법에 비해 시공이 간편하고 경제적일 것으로 예상된다. 본 논문에서는 터널굴착용 와이어쏘의 절삭 메커니즘을 규명하기 위하여 시간에 따른 절삭 깊이 변화와 절삭 중 암석 내부의 와이어쏘 곡선 형태를 파악할 수 있는 절삭 모델을 구축하고 검증하였다. 구축된 모델을 이용한 시뮬레이션을 통해 터널굴착용 와이어쏘 절삭의 특징을 살펴보고, 와이어쏘 인장력, 와이어쏘 속도, 피드 속도, 천공 깊이 및 천공 직경과 같은 주요 조건들이 절삭 성능에 미치는 영향을 검토하였으며, 이러한 검토 결과를 바탕으로 절삭 성능을 높이기 위한 방안을 제시하였다.

단층대를 통과하는 터널의 안정성확보에 관한 연구 (A Study of Stability Evaluation for Tunnel at the Fault Zone Crossing)

  • 박인준;최정환;김수일
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2001년도 봄 학술발표회 논문집
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    • pp.105-112
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    • 2001
  • The purpose of this study is to assess the stability of tunnel for a high speed railway crossing the fault zone. The area where the tunnel crossed the fault zone can be unstable during construction and operation. Geotechnical investigations have been conducted to determine an optimum excavation method by obtaining the material properties around the fault zone and to check the stability of the tunnel. For the numerical analysis, the FLAC, numerical analysis code based on finite difference method, was utilized to analyze the behavior of the fault at three points having typical ground conditions. Based on the results of numerical analysis, the combinations of compaction grouting and LW grouting were determined as suitable methods for pre-excavation Improvement of the ground surrounding the tunnel opening. In conclusion, the stability of the tunnel construction for the high speed railway within the fault zone may be obtained by adopting the optimum excavation method and the reinforcement method. The numerical analysis based on FLAC program contains errors caused by assumptions used in numerical analysis, therefore constant monitoring with respect to the change of ground condition and groundwater is highly recommended to minimize the numerical error and the possibility of damage to tunnel.

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Stability evaluation for the excavation face of shield tunnel across the Yangtze River by multi-factor analysis

  • Xue, Yiguo;Li, Xin;Qiu, Daohong;Ma, Xinmin;Kong, Fanmeng;Qu, Chuanqi;Zhao, Ying
    • Geomechanics and Engineering
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    • 제19권3호
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    • pp.283-293
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    • 2019
  • Evaluating the stability of the excavation face of the cross-river shield tunnel with good accuracy is considered as a nonlinear and multivariable complex issue. Understanding the stability evaluation method of the shield tunnel excavation face is vital to operate and control the shield machine during shield tunneling. Considering the instability mechanism of the excavation face of the cross-river shield and the characteristics of this engineering, seven evaluation indexes of the stability of the excavation face were selected, i.e., the over-span ratio, buried depth of the tunnel, groundwater condition, soil permeability, internal friction angle, soil cohesion and advancing speed. The weight of each evaluation index was obtained by using the analytic hierarchy process and the entropy weight method. The evaluation model of the cross-river shield construction excavation face stability is established based on the idea point method. The feasibility of the evaluation model was verified by the engineering application in a cross-river shield tunnel project in China. Results obtained via the evaluation model are in good agreement with the actual construction situation. The proposed evaluation method is demonstrated as a promising and innovative method for the stability evaluation and safety construction of the cross-river shield tunnel engineerings.

TBM 운전조건을 고려한 스포크형 쉴드TBM의 굴진모사 연구 (Study on Driving Simulation of Spoke-type Shield TBM Considering Operation Conditions)

  • 최순욱;이효범;최항석;장수호;강태호;이철호
    • 터널과지하공간
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    • 제29권6호
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    • pp.456-467
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    • 2019
  • 본 연구에서는 개별요소법을 사용하여 스포크형 쉴드TBM의 굴진을 모사하였다. 지반에 대해 수평응력계수를 사용하여 깊이에 따른 수평응력 증가를 모사하였고 TBM의 커터헤드에서 발생하는 토크를 기준으로 운전 조건을 부여하여 운전 범위 내에서 굴진을 하도록 설정하였다. 즉, 커터헤드에서 발생하는 토크의 값이 주어진 운전 조건을 넘어서는 경우 굴진속도를 일정하게 줄이고 반대로 운전 조건보다 낮은 경우에는 굴진 속도를 높이는 방안을 고려하였다. 이때 굴진속도 변경에는 운전자의 검토 시간을 고려하여 최소 변경 가능 요건을 부여하고 굴진 조건에 따라 이를 변경 가능하도록 하였다. 이러한 조건을 사용하기 위하여 사용자 프로그램을 별도로 작성하였으며, 결과를 통해 사전에 입력한 운전 범위 내에서 굴진 해석이 가능하였다.

쉴드 TBM 성능예측모델과 굴진자료 분석을 통한 굴진성능 개선방안 (Improvement Plan of Excavation Performance Based on Shield TBM Performance Prediction Models and Field Data)

  • 정혁상;강형남;최정명;천병식
    • 한국지반환경공학회 논문집
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    • 제11권2호
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    • pp.43-52
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    • 2010
  • 쉴드공법은 막장을 굴착함과 동시에 원통형 강재를 지반속에 추진시켜 터널을 축조하는 공법이다. 1818년 마크 브루넬이 런던의 템즈강 하저 굴착공사에 처음 사용한 이래 지반조건에 따른 다양한 쉴드 TBM이 개발되어 도로, 지하철, 전력구, 상하수도 등에 널리 활용되고 있다. 막장상태를 수시로 관찰하며 지반변화에 빠르게 대처할 수 있는 NATM 공법과 달리, 쉴드 공법은 굴진이 시작되면 장비 교체가 거의 불가능하다. 따라서 지반조사 및 실내시험 결과에 따라 적절한 장비를 설계하고, 막장상태에 따라 압입깊이, 커터헤드 회전속도 등을 효율적으로 관리하여 장비의 성능을 최대한 활용하여 굴착공사를 수행해야 한다. 본 연구에서는 분당선 한강하저터널의 지반조건을 NTNU, $Q_{TBM}$, 합경도, KICT-SNU 등의 모델에 적용하여 굴진성능을 예측하고, 실시공 굴진자료와 비교 분석하여 예측모델의 적용성을 검토하였으며, 한강하저터널 하행선의 굴진성능 저하원인을 분석하였다.