• Title/Summary/Keyword: erosion

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Performance Evaluation of Wall Blower Nozzle using Erosion Analysis (침식 해석을 이용한 월 블로워 노즐의 성능 예측)

  • Paek, Jae Ho;Jang, llkwang;Jang, Yong Hoon
    • Tribology and Lubricants
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    • v.34 no.5
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    • pp.175-182
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    • 2018
  • Accumulation of coal ash at the boiler wall reduces combustion and fuel efficiency. The design of a wall blower is important to effectively remove coal ash. We present numerical results for the removal of coal ash from boiler walls of domestic coal-fired power plants, associated with the computational fluid dynamics for the flow from spray nozzle to boiler wall. The numerical model simulates an erosion process in which the multiphase fluid comprising saturated vapor and fluid water is sprayed from the nozzle, and the water particles impact the boiler wall. We adopt the Finnie erosion model for water particles. We obtain the erosion rate density as a function of nozzle angle and its injection angle. As excessive coal ash removal usually induces damage to the boiler wall, the removal operation typically focuses on a large area with uniform depth rather than the maximum removal of coal ash at a specific location. In order to estimate the removal performance of the wall blower nozzle considering several functionality and reliability factors, we evaluate the optimal injection and nozzle angles with respect to the biggest cumulative and highest erosion rates, as well as the widest range and lowest standard deviation of the erosion rate distribution.

Evaluation of GIS-based Soil Erosion Amount with Turbid Water Data (탁수자료를 이용한 GIS 기반의 토사유실량 평가)

  • Lee, Geun-Sang;Cho, Gi-Sung
    • Journal of Korean Society for Geospatial Information Science
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    • v.12 no.4 s.31
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    • pp.75-81
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    • 2004
  • Because geological types and land cover conditions of Imha basin have a very weak characteristics to soil erosion, most soil particles (low into river and bring about high density turbidity in Imha reservoir when it rains a lot. This study used GIS-based RUSLE model and analyzed soil erosion to make basic data for the countermeasures of turbidity reduction in Imha reservoir. Total soil erosion amounts was evaluated as 5,782,829 ton/yr using rainfall data(2003) and especially Dongbu-basin was extracted as most source area or soil erosion among Imha sub-basin. Also it was evaluated that soil erosion amount by RUSLE model was suitable by applying turbidity survey data.

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The Study of ILD CMP Using Abrasive Embedded Pad (고정입자 패드를 이용한 층간 절연막 CMP에 관한 연구)

  • 박재홍;김호윤;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1117-1120
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    • 2001
  • Chemical mechanical planarization(CMP) has emerged as the planarization technique of choice in both front-end and back-end integrated circuit manufacturing. Conventional CMP process utilize a polyurethane polishing pad and liquid chemical slurry containing abrasive particles. There have been serious problems in CMP in terms of repeatability and defects in patterned wafers. Since IBM's official announcement on Copper Dual Damascene(Cu2D) technology, the semiconductor world has been engaged in a Cu2D race. Today, even after~3years of extensive R&D work, the End-of-Line(EOL) yields are still too low to allow the transition of technology to manufacturing. One of the reasons behind this is the myriad of defects associated with Cu technology. Especially, dishing and erosion defects increase the resistance because they decrease the interconnection section area, and ultimately reduce the lifetime of the semiconductor. Methods to reduce dishing & erosion have recently been interface hardness of the pad, optimization of the pattern structure as dummy patterns. Dishing & erosion are initially generated an uneven pressure distribution in the materials. These defects are accelerated by free abrasive and chemical etching. Therefore, it is known that dishing & erosion can be reduced by minimizing the abrasive concentration. Minimizing the abrasive concentration by using Ce$O_2$ is the best solution for reducing dishing & erosion and for removal rate. This paper introduce dishing & erosion generating mechanism and a method for developing a semi-rigid abrasive pad to minimize dishing & erosion during CMP.

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Erosion Characteristics of Kaolinite (카올리나이트의 침식특성)

  • Lee, Ju-Hyung;Kwak, Ki-Seok;Park, Jae-Hyeon;Chung, Moon-Kyung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.533-537
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    • 2004
  • The erodibility of soil is an important factor to scour, especially in fine-grained soils. In this study, the erosion characteristics of kaolinite are quantified through the scour rate tests using the Erosion Function Apparatus called EFA. The basic soil property tests are also performed. The kaolinite samples are prepared by mixing with distilled water and formed to the designed maximum consolidation pressure of 60, 110, 160, 240, 360kPa, respectively. The results of the scour rate tests are presented in a format of a plot showing the relationship between erosion rates and shear stresses. Erosion properties of kaolinite showed a striking contrast according to the maximum consolidation pressure, and a correlation was established between the erosion properties of kaolinite and the soil properties; water content, undrained shear strength, dry density.

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Cavitation-Erosion Characteristics between Polymer Based Composites and Metals under the Various Condition of Fluid Systems (유체 환경하에서의 고분자 기지 복합재료와 금속재의 캐비테이션 침식 특성)

  • Kim, Yun-Hae;Son, Young-Jun;Eum, Soo-Hyun;Lee, Jung-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.363-371
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    • 2003
  • This study is mainly concerned with phenomenon of cavitation-erosion on the several materials and corrosive liquids which were applied with vibrator(suggested by ASTM G 32, 20KHz, 50$mu extrm{m}$). The maximum erosion rate by cavitation erosion in both of distilled water and sea water appeared to be proportioned to their hardness and tensile strength. Cavitation weight loss and rate of cast iron in sea water condition were greater(approximately 3 times) than that in distilled water condition, however in case of stainless steel and brass the cavitation weight loss of composite materials were not so different in both of their conditions. Cavitation weight loss of composite materials were shown as below on this test, Duratough DL : Weight loss in sea-water condition were greater (approximately 2.3 times) than it's distilled water condition. The main tendency of cavitation erosion for metals appeared that small damaged holes causing by cavitation erosion was observed with radial pattern. On the other hand, the tendency for composites appeared that small damaged holes were observed randomly.

Design of Metal Cored Wire for Erosion Resistant Overlay Welding

  • Kim, Jun-Ki;Kim, In-Ju;Kim, Ki-Nam;Kim, Ji-Hui;Kim, Seon-Jin
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.202-204
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    • 2009
  • Erosion is a common failure mode of materials frequently encountered in plant and power industry. Although the erosion resistance of Fe-base alloy has been inferior to the other expensive materials, it is expected that the strain-induced martensitic transformation can impart high erosion resistance to Fe-base alloy. The key technology to develop Fe-base metal cored welding wire for erosion resistant overlay welding may include the strain-induced metallurgy for hardening rate control and the welding flux metallurgy for dilution control. Sophisticated studies showed that the strain-induced martensitic transformation behavior was related to the critical strain energy which was dependent on the alloy composition. Dilution and bead shape of overlay weld were proved to be affected by metal transfer mode during gas tungsten arc welding and elements in welding fluxes. It was considered that the highly erosion resistant Fe-base overlay weld could be achieved by precise control of alloy composition to have proper level of critical strain energy for energy absorption and welding flux formulation to have small amount of deoxidizing metallic elements for dilution.

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Effects of Rare Earth Metal Addition on the Cavitation Erosion-Corrosion Resistance of Super Duplex Stainless Steels

  • 심성익;박용수;김순태;송치복
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.301-301
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    • 1999
  • Austenitic stainless steels such as AISI 316L have been used in equipment in which fluid flows at high speeds which can induce cavitation erosion on metallic surfaces due to the collapse of cavities, where the collapse is caused by the sudden change of local pressure within the liquid. Usually AISI 316L is susceptible to cavitation erosion. This research focuses on developing a better material to replace the AISI 316L used in equipment with high speed fluid flow, such as impellers. The effects of Rare Earth Metal (REM) additions on the cavitation erosion-corrosion resistance of duplex stainless steels were studied using metallographic examination, the potentiodynamic anodic polarization test, the tensile test, the X-ray diffraction test and the ultrasonic cavitation erosion test. The experimental alloys were found to have superior mechanical properties due to interstitial solid solution strengthening, by adding high nitrogen (0,4%), as well as by the refinement of phases and grains induced by fine REM oxides and oxy-sulfides. Corrosion resistance decreases in a gentle gradient as the REM content increases. However, REM containing alloys show superior corrosion resistance compared with that of other commercial alloys (SAF 2507, AISI 316L). Owing to their excellent mechanical properties and corrosion resistance, the alloys containing REM have high cavitation erosion-corrosion resistance.

Enhanced Sediment Assessment Tool for Effective Erosion Control (효과적인 토양유실 방지대책 수립을 위한 유사평가툴)

  • Lim, Kyoung-Jae;Engel, Bernard A.;Choi, Ye-Hwan;Choi, Joong-Dae;Kim, Ki-Sung;Shin, Yong-Cheol;Heo, Sung-Gu;Lyou, Chang Won
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2005.10a
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    • pp.632-636
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    • 2005
  • Accelerated soil erosion is a worldwide problem because of its economic and environmental impacts. To effectively estimate soil erosion and to establish soil erosion management plans, many computer models have been developed and used. The Revised Universal Soil Loss Equation (RUSLE) has been used in many countries, and input parameter data for RUSLE have been well established over the years. However, the RUSLE cannot be used to estimate the sediment yield for a watershed. Thus, the GIS-based Sediment Assessment Tool for Effective Erosion Control (SATEEC) was developed to estimate soil loss and sediment yield for any location within a watershed using the RUSLE and a spatially distributed sediment delivery ratio. SATEEC was enhanced in this study by developing new modules to:1) simulate the effects of sediment retention basins on the receiving water bodies, 2) prepare input parameters for the Web-based sediment decision support system using a GIS interface. This easy-to-operate SATEEC system can be used to identify areas vulnerable to soil loss and to develop efficient soil erosion management plans.

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Region-Scaled Soil Erosion Assessment using USLE and WEPP in Korea

  • Kim, Min-Kyeong;Jung, Kang-Ho;Yun, Sun-Gang;Kim, Chul-Soo
    • Korean Journal of Environmental Agriculture
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    • v.27 no.4
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    • pp.314-320
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    • 2008
  • During the summer season, more than half of the annual precipitation in Korea occurs during the summer season due to the geographical location in the Asian monsoon belt. So, this causes severe soil erosion from croplands, which is directly linked to the deterioration of crop/land productivity and surface water quality. Therefore, much attention has been given to develop accurate estimation tools of soil erosion. The aim of this study is to assess the performance of using the empirical Universal Soil Loss Equation (USLE) and the physical-based model of the Water Erosion Prediction Project (WEPP) to quantify eroded amount of soil from agricultural fields. Input data files, including climate, soil, slope, and cropping management, were modified to fit into Korean conditions. Chuncheon (forest) and Jeonju (level-plain) were selected as two Korean cities with different topographic characteristics for model analysis. The results of this current study indicated that better soil erosion prediction can be achieved using the WEPP model since it has better power to illustrate a higher degree of spatial variability than USLE in topography, precipitation, soils, and crop management practices. These present findings are expected to contribute to the development of the environmental assessment program as well as the conservation of the agricultural environment in Korea.

Development of Inspection Methodology for a Nuclear Piping Wall Thinning Caused by Erosion Using Ultrasonic B-Scan Measurement Device (B-Scan 초음파 측정장비를 이용한 원전 배관 침식손상 검사법 개발)

  • Lee, Dae Young;Suh, Heok Ki;Hwang, Kyeong Mo
    • Corrosion Science and Technology
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    • v.11 no.3
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    • pp.89-95
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    • 2012
  • U.S. Electric Power Research Institute (EPRI) has developed CHECWORKS program and applied it to power plant piping lines since some lines were ruptured by flow-accelerated corrosion (FAC) in 1978. Nowadays the CHECWORKS program has been used to manage pipe wall thinning phenomena caused by FAC. However, various erosion mechanisms can occur in carbon-steel piping. Most common forms of erosion are cavitation, flashing, liquid droplet impingement erosion (LDIE), and Solid Particle Erosion (SPE). Those erosion mechanisms cause pipe wall thinning, leaking, rupturing, and even result in unplanned shutdowns of utilities. Especially, in two phase condition, LDIE damages a wide scope of plant pipelines. Furthermore, LDIE is the major culprit to cause such as power runback by pipe leaking. This paper describes the methodologies that manage wall thinning and also predict LDIE wall thinning area. For this study, current properties of two-phase condition are investigated and LDIE areas are selected. The areas are checked by B-Scan method to detect the effect of wall thinning phenomena.