• Title/Summary/Keyword: erection process

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A weld-distortion analysis method of the shell structures using ultra structural FE model (초대형 구조모델을 활용한 쉘구조물의 용접변형 해석)

  • Ha, Yunsok;Yi, Myungsu
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.62-67
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    • 2015
  • A very large shell-structure built in shipyards like ship hulls or offshore structures are joined by welding through full process. As the welding contains a high thermal cycle at a local area, the welded structures should be distorted unavoidably. Because a distorted ship block should be revised to the designed value before the next stage, the ability to predict and to control the weld distortion is an accuracy level of the yard itself. Despite the ship block size, several present thermal distortion methodologies can deal those sizes, but it is a different story to deal full ship size model. Even a fully constructed ship hull not remaining any welding can have an accuracy issue like outfitting installation problems. Any present thermal distortion methodology cannot accept this size for its recommended element size and the number. The ordinary welding breadth at erection stage is about 20~40 mm. It can hardly be a good choice to make finite element model of these sizes considering human effort and computational environment. The finite element model for structure analysis of a ship hull is prepared at front-end engineering design stage which is the first process of the project. The element size of the model is as fine as the longitudinal space, and it is not proper to obtain a weld distortion at the erection stage. In this study, a methodology is suggested that a weldment can be shrunk at original place instead of using structural finite element model. We cut the original shell elements at erection weld-line and put truss elements between the edges of cut elements for weld shrinkage. Additional truss elements are used to facsimile transverse weld shrinkage which cannot be from the weld-line truss element shrink. They attach to weld-line truss element like twigs from barks. The capacity of developed elements is verified through an accuracy check of erection process of a container vessel at the apt. hull. It can be a useful tool for verifying a centering accuracy after renew and for block-separating planning considering accuracy.

Combined discrete event and discrete time simulation framework for the improvement of shipbuilding process planning (조선 공정 계획의 수립 완성도 향상을 위한 이산 사건 및 이산 시간 혼합형 시뮬레이션 프레임워크)

  • Cha, Ju-Hwan;Roh, Myung-Il;Bang, Kyung-Woon;Lee, Kyu-Yeul
    • Journal of the Korea Society for Simulation
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    • v.17 no.4
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    • pp.71-80
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    • 2008
  • In this study, a simulation framework, which can support developing various simulation systems for the improvement of process planning in shipbuilding such as the block erection, the block turn-over, and so on, is proposed. In addition, a simulation kernel, which is a key component of the simulation framework, is implemented according to the concept of the combined discrete event and discrete time simulation. To evaluate the efficiency and applicability of the proposed simulation framework, it is applied to the block erection process in shipbuilding. The result shows that the proposed simulation framework can provide the consistent, integrated development environment for a simulation system, as compared with existing studies and commercial simulation systems.

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Construction of Roof Structure for Pusan Main Stadium (부산종합운동장 주경기장 지붕구조물의 시공)

  • Lee Ju-Young;Ryu Sang-Hyon
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.228-231
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    • 2001
  • Construction of roof structure, cable suspended structure, for Pusan main stadium is adapted a lifting method that is VSL lifting system. 5 precesses are practiced for erection of the roof structure including the first lifting process for erection of upper cables and the second lifting process for erection of lower cables. Since all cables of this roof structure with two open speller sockets are determined their length, some cable were wrong length, the roof structure would be unstable. But At complete of erection for the roof structure each cab3e is attained to theoretical tension force with average $4\%$ errors.

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Application of Sensor Technology for the Efficient Positioningand Assembling of Ship Blocks

  • Lee, Sang-Don;Eun, Seong-Bae;Jung, Jai-Jin;Song, Ha-Cheol
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.2 no.3
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    • pp.171-176
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    • 2010
  • This paper proposes the application of sensor technology to assemble ship blocks efficiently. A sensor-based monitoring system is designed and implemented to improve shipbuilding productivity by reducing the labor cost for the adjustment of adequate positioning between ship blocks during pre-erection or erection stage. For the real-time remote monitoring of relative distances between two ship blocks, sensor nodes are applied to measure the distances between corresponding target points on the blocks. Highly precise positioning data can be transferred to a monitoring server via wireless network, and analyzed to support the decision making which needs to determine the next construction process; further adjustment or seam welding between the ship blocks. The developed system is expected to put to practical use, and increase the productivity during ship blocks assembly.

Ultimate load capacity of unit Strarch frames using an explicit numerical method

  • Lee, Kyoungsoo;Hong, Jung-Wuk;Han, Sang-Eul
    • Steel and Composite Structures
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    • v.13 no.6
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    • pp.539-560
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    • 2012
  • This study uses an explicit numerical algorithm to evaluate the ultimate load capacity analysis of a unit Strarch frame, accounting for the initial imperfection effects of the stress-erection process. Displacement-based filament beam element and an explicit dynamic relaxation method with kinetic damping are used to achieve the analysis. The section is composed of the finite number of filaments that can be conveniently modeled by various material models. Ramberg-Osgood and bilinear kinematic elastic plastic material models are formulated to analyze the nonlinear material behaviors of filaments. The numerical results obtained in the present study are compared with the results of experiment for stress-erection and buckling of unit Strarch frames.

The Case Study on the Erection Method of Large Span Structures (대공간 건축물 Erection 공법에 관한 사례 조사 연구)

  • Jung, Hwan-Mok;Lee, Seong-Yeun;Jee, Suck-Won
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.2 s.24
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    • pp.97-104
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    • 2007
  • Recently, the demand of the large span structures has been increasing. The large span structures include such a large scaled structures such as: the shell structure, the space frame structure, the membrane structure and the cable structure, etc. The large span structures are supposed to be confirmed and issued carefully at the initial process of the design besides the construction engineering aspects because of the structural specific cause that should solve and accomodate those large and wide space without columns. In the field of the large span structure construction, the erection construction method has been regarded as a major affected aspects on the construction cost, construction term, and stability. In the field of the large span structure construction, there are various construction method and system could be applied depends on the condition of the construction site and other circumstances such a major construction method as: the element method, the block method, the sliding method, the lift-up method and complexed method, etc. In this study, as the case study of the erection construction method of the large span structures, after survey and study that those existing large span structures construction cases which had applied and adopted the election construction method and analysis and classify into the Uoups by the size, span, ceiling height, structural system in odor to supply and suggest the data for the enhancement and development in the field of the erection construction method as a efficient structural solution of the large span structure construction.

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A Study on the Behavior & Buckling Characteristics of Single-Layer Latticed Domes in the Erection Process (단층 래티스 돔의 Erection 중 거동 및 좌굴 특성)

  • Jung, Hwan-Mok;Kim, Cheol-Hwan;Hwang, Dong-Gyu
    • Journal of Korean Association for Spatial Structures
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    • v.8 no.3
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    • pp.45-51
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    • 2008
  • A single layer-latticed dome is advantageous for large span structures because it is very stiff despite the light weight of the structure itself. However, this structure becomes easily unstable during erection due to its large size. The Block method is popular with the large span structures. A partial block of the dome is fabricated on the ground and lifted by crane to a designated location of structures. The lifting point selection is very important to create a stable erection and to avoid buckling of members during the erection. The purpose of this study is to analyze the structural behaviors and buckling characteristics according to the lifting point of single-layer latticed domes with triangle network in order to take materials about the safe and economic erection. The conclusions are obtained as follow. 1) The buckling strength of the block part varies with the location of lifting points when it is erected. In case, the height of the dome is lower, the effort of buckling strength of the structure is higher. 2) In buckling strength, the effect of the lifting rope length is smaller than it of the lifting points change.

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Block Erection Simulation in Shipbuilding Using the Open Dynamics Module and Graphics Module (범용 동역학 모듈과 가시화 모듈을 이용한 조선 블록 탑재 시뮬레이션)

  • Cha, Ju-Hwan;Roh, Myung-Il;Lee, Kyu-Yeul
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.2
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    • pp.69-76
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    • 2009
  • The development of a simulation system requires many sub modules such as a dynamic module, a visualization module, etc. If a different freeware is used for each sub modules, it is hard to develop the simulation system by incorporating them because they use their own data structures. To solve this problem, a high-level data structure, called Dynamics Scene Graph Data structure (DSGD) is proposed, by wrapping data structures of two freeware; an Open Dynamics Engine (ODE) for the dynamic module and an Open Scene Graph (OSG) for the visualization module. Finally, to evaluate the applicability of the proposed data structure, it is applied to the block erection simulation in shipbuilding. The result shows that it can be used for developing the simulation system.

Block Erection Simulation Using the Integrated System of Combined Discrete Event and Discrete Time Simulation Kernel (이산 사건 및 이산 시간 혼합형 시뮬레이션 커널의 통합 시스템을 이용한 블록 탑재 시뮬레이션)

  • Cha, Ju-Hwan;Roh, Myung-Il;Cho, Doo-Yeoun;Lee, Kyu-Yeul
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.3
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    • pp.303-312
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    • 2009
  • Recently, requests for the accurate process planning using modeling and simulation technique are increasing in many engineering fields including shipbuilding industry. In this study, Combined DEVS(Discrete EVent System specification) and DTSS(Discrete Time System Specification) simulation kernel is developed, and an integration strategy of dynamics simulation module and graphics module is also implemented. To evaluate the efficiency and applicability of the simulation kernel and integration strategy, these are applied to the block erection simulation of offshore structures.