• 제목/요약/키워드: equipment defect

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Development of Vertical Wet Equipment for BGA Develop Process and Evaluation of Its Process Characteristics (BGA 현상 공정 용 수직 습식 장비 개발 및 공정 특성 평가)

  • Ryu, Sun-Joong
    • Journal of the Microelectronics and Packaging Society
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    • v.16 no.3
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    • pp.45-51
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    • 2009
  • Vertical wet equipment was newly developed in stead of horizontal wet equipment which has been widely used for BGA develop process. We intended to eliminate the collision problem between equipment's transferring rollers and fine circuit patterns, which could be achieved by fixing the BGA panel vertically using jig unit. The process characteristics of vertical wet equipment were evaluated by conducting uniformity evaluation, pattern damage evaluation and defect analysis. The process uniformity of the vertical equipment was measured to be the same level as the uniformity of horizontal equipment. And it was measured that $3{\sim}4{\mu}m$ finer circuit pattern could be processed adopting vertical equipment rather than horizontal equipment.

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Study on Development of Insulation Degradation Diagnosis System for Electrical Transformer (변압기 절연열화진단 시스템개발에 관한 고찰)

  • 김이곤;유권종;김서영;조용섭;박봉서;최시영;심상욱
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2001.11a
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    • pp.139-144
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    • 2001
  • Insulation aging diagnosis system provides early warning regarding electrical equipment defect. Early warning is very important in that it can avoid great losses resulting from unexpected shutdown of the production line. Since relations of insulation aging and partial discharge dynamics are non-linear, it is very difficult to provide early warning in an electrical equipment. In this paper, we propose the design method of insulation aging diagnosis system that use a magnetic wave and acoustic signal to diagnoses an electrical equipment. Proposed system measures the partial discharge on-line from DAS(Data Acquisition System) and acquires 2D patterns from analyzing it. For filtering the noise contained in sensor signals we used ICA algorithms. Using this data, design of the neuro-fuzzy model that diagnoses an electrical equipment is investigated. Validity of the new method is asserted by numerical simulation.

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Development of Automatic Measurement and Inspection System for ALC Block Using Camera (카메라를 이용한 ALC 블록의 치수계측 및 불량검사 자동화 시스템 개발)

  • 허경무;김성훈
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.6
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    • pp.448-455
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    • 2003
  • A system design technique of automatic thickness measurement and defect inspection system, which measures the thickness of the ALC(Autoclaved Lightweight Concrete) block and inspects the defect on a realtime basis is proposed. The image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. The image obtained by this system was analyzed by a devised algorithm, specially designed for the enhanced measurement accuracy. For the realization of the proposed algorithm, the preprocessing method that can be applied to overcome uneven lighting environment, an enhanced edge decision method using 8 edge-pairs with irregular and rough surface, the unit length decision method in uneven condition with rocking objects, and the curvature calibration method of camera using a constructed grid are developed. The experimental results, show that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

Numerical Study on Defect Analysis of Hot Cross Wedge Rolling Process (열간전조공정의 공정결함 분석을 위한 해석적 연구)

  • Lee, Hyoung Wook
    • Journal of Institute of Convergence Technology
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    • v.3 no.2
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    • pp.17-21
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    • 2013
  • Hot cross wedge rolling process as an incremental forming has many advantages such as the material usage, the short process time, the automatic equipment line and the low forming load. However, it occurs some defects such as the surface groove, the axis warping and the Mannesmann hole. In this paper, the defect of the Mannesmann hole was carried out. Finite element analysis was utilized to reveal the stress distribution, the rotation of the specimen and the change of section profile. Cross wedge rolling experiment was also conducted on the generation of the Mannesmann hole. It was demonstrated according to the spreading angle with respect to the various types of material. In the view point of metal flow, the smaller forming angle and the larger spreading angle increase opportunities of the defect hole generations.

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Application Defects Detection in the Small-Bore Pipe Using Infrared Thermography Technique (적외선열화상 카메라를 이용한 원전 소구경 감육배관의 결함 검출)

  • Yun, Kyung-Won;Kim, Dong-Lyul;Jung, Hyun-Chul;Hong, Dong-Pyo;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.34-39
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    • 2013
  • In the advanced research deducted infrared thermography (IRT) test using 4 inch pipe with artificial wall-thinning defect to measure on the wall-thinned nuclear pipe components. This study conducted for defect detection condition of nuclear small-bore pipe research using deducted condition in the advanced research. Defect process is processed by change for defect length, circumferential direction angle, wall-thinning depth. In the used equipment IR camera and two halogen lamps, whose full power capacitany is 1 kW, halogen lamps and Target pipe experiment performed to the distance of the changed 1 m, 1.5 m, 2 m. To analysis of the experimental results ensure for the temperature distribution data, by this data measure for defect length. artificial defect of 4 inch pipe is high reliability in the 2 m, but small-bore pipe is in the 1.5 m from the defect clearly was detected.

A Study of the Prevent Measure by Case Analysis of Apartment Building Defect Lawsuit (공동주택 하자소송 사례분석을 통한 분쟁방지 대책에 관한 연구)

  • Pyeon, Su-Jeong;Kim, Jong-Ho;Kim, Gyu-Yong;Choe, Gyeong-Chol;Son, Min-Jae;Nam, Jeong-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.4
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    • pp.257-268
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    • 2021
  • This study analyzed the major issues of 24 defect litigation precedents before and after 2013, based on 2013, when defect litigation in relation to the rapidly increasing defect disputes in apartment houses. The amount of defect removal per household is 2,572 thousand won per household, which is about 5% less than before 2013 from 2013, but the judgment amount per household has rather increased by about 19%, showing 1,916 thousand won per household after 2013. By type of construction, defects on cracks accounted for the largest proportion before and after 2013. Before 2013, equipment, tiles, and windows appeared in the order, and after 2013, landscaping, tiles, insulation and window work were in the order. In order to prevent such defect disputes, efforts to prevent defect disputes will be needed in the design stage, construction stage, and maintenance stage.

Partial Discharge Position Tracking Method using a GIS Partial Discharge Signal and Arrival Time Difference (GIS 부분방전 신호와 도착 시간차 분석을 통한 PD발생 위치 추적)

  • Choi, Mun-Gyu;Cha, Hanju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.9
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    • pp.1297-1301
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    • 2013
  • This paper analyzes of PD occurrence position through an analysis of the arrival time difference between the GIS partial discharge signal. Because of GIS (Gas Insulated Switchgear) is a facility very important power equipment and as part of the equipment that make up the power system, the stabilization of the power industry, which accounted for 88.5% share of GIS substation in the form of a substation is an important equipment for power supply. In the situation where we are gradually expanding the need for preventive diagnosis in order to improve the efficiency of equipment management and failure prevention for Preventive diagnosis. In this paper as a method for extracting pre-defect of failure of GIS Apply the average value method of calculating the 5 times each using a pulse of the first time of the second pulse (${\Delta}t$) with an oscilloscope generation position PD(Partial Discharge). the results of GIS internal inspection, the partial discharge of the actual the position of the partial discharge was confirmed with an accuracy of about 82% of positions. Arrival time difference in the most effective manner if the partial discharge of GIS internal occurs by applying the averaging method and TOA(Time of arrival) method, the partial discharge occurs you through the measurement and analysis of PD signal occurs was confirmed in the experiment are presented and diagnostic methods location tracking.

A Study on the Safety Improvement of Structural Weakness Using Accident Analysis for Vehicle-Mounted MEWP (차량탑재형 고소작업대의 재해분석을 통한 취약 구조부의 안전성 향상 방안에 관한 연구)

  • Yoo, Yong-tae;Seo, Su-eun;You, Hee-Jae;Kang, Kyung-sik
    • Journal of the Korea Safety Management & Science
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    • v.19 no.1
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    • pp.15-25
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    • 2017
  • The findings were summarized as follows. The safety check by manufacturer showed that 6 of 13 companies are over the average occurrence of defects. It was expected that there would be a difference between manufacturing technology capability and production system of each manufacturer. Consequently, manufacturers should institutionally improve and strengthen certification items for the upward standardization of safety certification before factory. Second, the safety check by year showed that the results of this study accord with those of previous studies on defect time. Consequently, manufacturers should classify the 3-year-old equipment for vehicle-mounted MEWP into a special check subject to do a nondestructive test according to proven results, and also reflect the test in a safety test system to do regular preventive activities of equipment defects. Third, the safety check by part showed that the boom and outrigger parts of vehicle-mounted MEWP have the most defects. Stress concentration resulted in defects as the boom part was most frequently operated in the structural parts for a real work. To prevent this, it is suitable to improve the hardness of boom materials. The outrigger part needs improvement in safety devices with materials. As an outrigger supports the overturning moment of equipment, it is most affected by its load based on the operating radius, resulting in fatigue crack.

Application of the Riser Heating Equipment to Control Shrinkage defects for Casting of the Propeller (선박용 프로펠러 주조시 수축결함 제어용 압탕가열장치 적용)

  • Mun, Hyeon-Jun;Kim, Chung-Sup;Park, Tae-Dong;Lee, Dong-Jo;Yun, Seog-Hwan
    • Journal of Korea Foundry Society
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    • v.28 no.2
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    • pp.74-78
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    • 2008
  • An integrated riser heating equipment has been developed to control shrinkage defects originated from casting of a marine propeller. The integrated riser heating equipment is composed of up/down moving parts, heating power source parts and an integrated controller. Heat capacity putting into the riser was calculated quantitatively on the base of a heat transfer analysis, which consisted of the establishment of heating model and the theoretical analysis for heat transfer. The riser heating equipment was evaluated through arc heating and electro-slag heating method. With the results, the arc type heating method was selected by considering high thermal efficiency, inexpensive cost, and convenient workship. This equipment improves the quality of a propeller casting and the poor working environment.

Fault Detection for Ceramic Heater in CVD Equipment using Zero-Crossing Rate and Gaussian Mixture Model (영교차율과 가우시안 혼합모델을 이용한 박막증착장비의 세라믹 히터 결함 검출)

  • Ko, JinSeok;Mu, XiangBin;Rheem, JaeYeol
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.2
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    • pp.67-72
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    • 2013
  • Temperature is a critical parameter in yield improvement for wafer manufacturing. In chemical vapor deposition (CVD) equipment, crack defect in ceramic heater leads to yield reduction, however, there is no suitable ceramic heater fault detection system for conventional CVD equipment. This paper proposes a short-time zero-crossing rate based fault detection method for the ceramic heater in CVD equipment. The proposed method measures the output signal ($V_{pp}$) of RF filter and extracts the zero-crossing rate (ZCR) as feature vector. The extracted feature vectors have a discriminant power and Gaussian mixture model (GMM) based fault detection method can detect fault in ceramic heater. Experimental results, carried out by measured signals provided by a CVD equipment manufacturer, indicate that the proposed method detects effectively faults in various process conditions.