• Title/Summary/Keyword: epoxy clay

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Nanocomposites from Epoxy Resin and Layered Minerals (에폭시 수지와 층상광물로부터 나노복합재료의 합성)

  • 강재현;유성구;서길수
    • Polymer(Korea)
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    • v.24 no.4
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    • pp.571-577
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    • 2000
  • A new type of filler for epoxy-clay nanocomposites has been prepared by the reaction of octadecyltrimethylammonium bromide and layered sodium montmorillonite (MMT) via an ion-exchange reaction. The gallery space was further modified by grafting the aminopropyl groups via a reaction between a octadecyltrimethylammonium-MMT and 3-aminopropyltriethoxysilane (APS). The interlayer modification of MMT was confirmed by XRD, IR, and solid-state $^{29}$ Si CP/MAS NMR. Furthermore, clay-polymer nanocomposites have been synthesized by the polymerization of diglycidyl ether of bisphenol A(DGEBA) and $C_{18}$ H$_{37}$ N($CH_3$)$_3$-APS-MMT. The resulting hybrid nanocomposites were characterized by XRD, transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The results proved that the organomontmorillonite could be exfoliated and uniformly dispersed in the epoxy matrix.

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The Effect of CTBN Rubber on Mechanical Properties of Epoxy-Clay Nanocomposite (CTBN 고무 첨가에 따른 에폭시-점토 나노복합체의 물성 변화)

  • Lee, Hun-Bong;Kim, Ho-Gyum;Yoon, Keun-Byoung;Lee, Dong-Ho;Min, Kyung-Eun
    • Polymer(Korea)
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    • v.32 no.1
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    • pp.31-37
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    • 2008
  • The effect of MMT on mechanical properties of CTBN toughened epoxy nanocomposite is studied. In case of CTBN toughened epoxy nanocomposite with modified MMT, it is found that the enhancement of toughness and tensile properties are exhibited in CTBN toughened epoxy nanocomposite with modified MMT From the results of fractured surface morphology of sample, it is clearly shown that the improved mechanical properties can be obtained in CTBN toughened nanocomposite due to the significant energy dissipation mechanism by MMT loading.

Synthesis of Nano-Clay and The Application for Nanocomposite (나노클레이의 합성 및 나노복합재로의 응용)

  • Jeong Soon-Yong;Jeong Eon-Il
    • Journal of Powder Materials
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    • v.12 no.2 s.49
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    • pp.122-130
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    • 2005
  • Layered silicate was synthesized at hydrothermal condition from silica adding to various materials. Nano-clay was synthesized by intercaltion of various amine compounds into synthetic layered silicate. The products were analysed by XRD, SEM, and FT-IR in order to examine the condition of synthesis and intercalation. From the results, it was confirmed that kaolinite was synthesized from precipitated silica and gibbsite at $220^{\circ}C$ during 10 days, and hetorite was synthesized from silica sol at $100^{\circ}C$ during 48 h. Na-Magadiite was synthesized from silica gel at $150^{\circ}C$ during 72 h, and Na-kenyaite was synthesized from silica gel at $160^{\circ}C$ during 84 h. Nano-clay was prepared using synthetic layered silicate intercalated with various amine compounds. Kenyaite was easily intercalated by various organic compounds, and has the highest basal-spacing value among other layered silicates. Basal-spacing was changed according to the length of alkyl chain of amine comopounds. Polymer can be easily intercalated by dispersion with large space of interlayer. Finally, epoxy/nano-clay nanocomposite can be easily prepared.

A unique Vietnam's red clay-based brick reinforced with metallic wastes for γ-ray shielding purposes: Fabrication, characterization, and γ-ray attenuation properties

  • Ta Van Thuong;O.L. Tashlykov;K.A. Mahmoud
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1544-1551
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    • 2024
  • A unique brick series based on Vietnamese clay was manufactured at 114.22 MPa pressure rate for γ-ray attenuation purposes, consisting of (x) metallic waste & (90%-x) red clay mineral & 10% (hardener mixed with epoxy resin), where (x) is equal to the values 0%, 20%, 40%, 50%, and 70%. The impacts of industrial metal waste ratio in the structure and radiation protective characteristics were evaluated experimentally. The increase in metallic waste doping concentrations from 0% to 70% was associated with an increase in the manufactured brick's density (ρ) from 2.103 to 2.256 g/cm3 while the fabricated samples' porosity (Φ) decreased from 11.7 to 1.0%, respectively. Together with a rise in fabricated brick's density and a decrease in their porosities, the manufactured bricks' γ-ray attenuation capacities improved. The measured linear attenuation coefficient (μ, cm-1) was improved by 30.8%, 22.1%, 21.6%, and 19.7%, at Eγ equal to the values respectively 0.662, 1.173, 1.252, and 1.332 MeV, when the metallic waste concentration increased from 0% to 70%, respectively. The study demonstrates that manufactured bricks exhibit superior radiation shielding properties, with radiation protection efficiencies of 88.4%, 90.0%, 91.7%, 92.1%, and 92.4% for bricks with industrial metal waste contents of 0%, 20%, 40%, 50%, and 70%, respectively, at γ-ray energy (Eγ) of 1.332 MeV.

A Study on Furniture Design Using By-product of Wood Furniture (목재가구 부산물(副産物)을 활용한 가구디자인 연구)

  • Jung, Jaenah;Yoon, Yeoh-hang
    • Journal of the Korea Furniture Society
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    • v.27 no.1
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    • pp.15-25
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    • 2016
  • Increasing concerns of environment need to make change furniture field to more environmentally friendly approach, such as reuse of by-products from wooden products. As it is, the methods of recycling wood for industrial purposes have the advantage of productivity and adaptability. However, the industrial way is required a certain production facility of processing wooden by-products and has possible hygienic problems due to contaminated sources. Many designers have developed their own methods for reuse of wood in unique and artistic ways. Even so, because of confined sources, it could be not enough supply. Therefore, I developed the design methodology utilizing wooden by-products from S Design Company to relieve former ways' problems. The design suggestion took materials from a safe and abundant source. The wooden leftover pieces were connected together with epoxy clay, so previous process traces of furniture are remained as a decorative factor. Moreover, the synthesized material was able to be processed by ordinary woodworking facilities without additional installations. In doing so, console table focused on a commercial purpose and dining table for an artistic objective were successfully fabricated as final suggestions. In consideration of the proposal using wooden furniture leftovers, diverse recycling designs should be investigated for future reference.

Evaluation of Corrosion Effects on Permanent Ground Anchors (영구 지반앵커에 대한 부식의 영향 평가)

  • Park, Hee-Mun;Park, Seong-Wan
    • Journal of the Korean Geotechnical Society
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    • v.20 no.2
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    • pp.27-36
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    • 2004
  • The corrosion rate measurement procedure for the permanent ground anchors using polarization resistance measurements and electrochemical impedance spectroscopy is presented in this paper. The polarization resistance measurements were used to determine the correlation between corrosion rate in the steel and soil characteristics. The electrochemical impedance spectroscopy was used to predict the time dependent corrosion reaction and evaluate the different type of coating systems and the effect of cement grouting on the corrosion attack under various conditions. The results indicate that a low pH soil is a good indicator of a corrosive soil. The low pH soil condition (<5) in both clay and sand has a significant effect on the corrosion reaction of steel members in permanent found anchors. In the case of neutral and alkaline conditions beyond pH 6 in clay and sand, no consistent acceleration of corrosion was measured and the corrosion rate was constant regardless of variations of soil pH levels. Laboratory test data for porcelain clay indicate that the change of soil pH level has a small influence on the corrosion reaction in the steel member. The use of cement footing in the bonded length is sufficient to decrease the corrosion rate to a level close to 0.003∼0.01mm/y at the end of the given period. With epoxy and fusion bonded epoxy coating, the steel specimens remained unaffected and retained the original condition. It is suggested that epoxy and fusion bonded epoxy coating can provide effective protection against corrosion for a long time even in aggressive environment.

A Study on Electric Field Dispersion Techniques of Epoxy-Nanocomposites for Application of High Voltage Power Apparatus (고전압 전력기기응용을 위한 에폭시-나노콤포지트의 전기장 분산기술연구)

  • Lee, Chang-Hoon;Kim, Hyo-Chul;Cho, Young-Haw;Kim, Hyun;Jo, Sung-Choe;Park, Jae-Jun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.97-97
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    • 2010
  • A new electric application method was developed to prepare epoxy/organoclay nanocomposite for the electrical insulation in the AC electric fields and it could be also used in the field of various viscous polymer/organoclay systems. The applied AC electric field condition was as follows; (1) inter-electrode distance: 40 mm, (2) application voltage: 3-11 kV, (3) frequency: 60~1,000 Hz, and (4) application time: 0~60 min. To characterize the epoxy/clay nanocomposite, WAXS and TEM analyses were confirmed. In order to explain how the organic modifier affects the exfoliation phenomena, a mechanism of the oscillating collision of the quaternary ammonium head was proposed and the effects of the AC voltage and frequency and the organoclay content were studied.

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Evaluation on Dielectric Properties of Epoxy/Montmorillonite Nanocomposites (에폭시/몬모릴로나이트 나노복합재료의 유전특성 평가)

  • Jang, Yong-Kyun;Kim, Woo-Nyon;Kim, Jun-Kyung;Park, Min;Yoon, Ho-Gyu
    • Polymer(Korea)
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    • v.30 no.6
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    • pp.492-497
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    • 2006
  • The epoxy composites are prepared with mixing temperature of epoxy/montmorillonite (MMT) melt master batch and the dielectric properties of the composites are also compared with intercalation of MMT. The exfoliation mainly occurrs iii the low content of MMT composites, while in the composites with high content of MMT the interspacing distance increases as the mixing temperature of epoxy/MMT master batch is increased. Class transition temperature of the composite which the MMT are effectively exfoliated is increased with the appropriate postcuring condition. Since the orientation polarization of dipoles in the epoxy molecules is restricted by the clay nanolayers exfoliated, the dielectric constant and dielectric loss of the composites are reduced. Furthermore, the dielectric properties could be improved by controling the mixing temperature and time of epoxy/MMT master batch as well as postcuring condition.

Synthesis and Characterization of Epoxy Based Nanocomposite Materials Using an Ultrasonicator (초음파 혼합에 근거한 에폭시 나노복합체의 제조와 특성)

  • Lee, Do Young;Park, Kyungmoon;Park, YoonKook
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.945-948
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    • 2008
  • Nanocomposite materials provides efficient reinforcement, thermal endurance, and many other advantages depending on the additives used, with applications in the aerospace, automotive, and biomedical industries. Here, epoxy based nanocomposites were synthesized in the presence of Cloisite 15A and characterized with TEM, XRD, TGA, and DMA. To determine the effect of the clay d-spacing, Cloisite 20A was also used to synthesize the nanocompostes. In addition to the traditional hot plate method, an ultrasonicator was used to investigate the effect of different types of mixing on the properties of the nanocomposite; no significant effect was found. An examination of the nanocomposite morphology revealed that all the nanocomposites synthesized yielded an intercalated structure. When 5 wt% of Cloisite 15A was used with 20 min sonication time, the storage modulus increased 10% over the neat(no clay) nanocomposite. In general, the presence of Cloisite 15A produced a better storage modulus than Cloisite 20A.

Effects of Pigment Blending and Thickener Characteristics on Calendering Response and Structure of Coated Paper-Effect of Pigment Blending on Coating Properties- (도공 안과의 혼합과 증점제의 특성과 도공지의 광택 발현성과 구조적 특성에 미치는 영향)

  • 박종열;이학래;김병수;정현채
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.30 no.2
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    • pp.62-73
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    • 1998
  • The aim of this work was to investigate the effects of pigment composition on the calendering response and structure of the coated paper. Calendering response of the coated paper was determined from the gloss values of the uncalendered and calendered coated papers, and the relationship between gloss and coating structure was discussed. The surface and cross section of the coating layer was observed using a scanning electron microscope to examine the coating structure. Coating layers were hardened in epoxy resin and polished with carbimet paper disc for preparing SEM samples. Maximum calendering response was obtained for the coated paper prepared from 80pph of clay and 20pph of ground calcium carbonate (GCC) as pigments. Photomicrographs of the surface and cross section of the coating layer show that clay tends to form dense coating structure, while GCC tends to form bulky coating layer.

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