• Title/Summary/Keyword: epoxy cement mortar

Search Result 36, Processing Time 0.029 seconds

Cracking of a prefabricated steel truss-concrete composite beam with pre-embedded shear studs under hogging moment

  • Gao, Yanmei;Zhou, Zhixiang;Liu, Dong;Wang, Yinhui
    • Steel and Composite Structures
    • /
    • v.21 no.5
    • /
    • pp.981-997
    • /
    • 2016
  • To avoid the cracks of cast-in-place concrete in shear pockets and seams in the traditional composite beam with precast decks, this paper proposed a new type of prefabricated steel truss-concrete composite beam (ab. PSTC beam) with pre-embedded shear studs (ab. PSS connector). To study the initial cracking load of concrete deck, the development and distribution laws of the cracks, 3 PSTC beams were tested under hogging moment. And the crack behavior of the deck was compared with traditional precast composite beam, which was assembled by shear pockets and cast-in-place joints. Results show that: (i) the initial crack appears on the deck, thus avoid the appearance of the cracks in the traditional shear pockets; (ii) the crack of the seam appears later than that of the deck, which verifies the reliability of epoxy cement mortar seam, thus solves the complex structure and easily crack behavior of the traditional cast-in-place joints; (iii) the development and the distribution laws of the cracks in PSTC beam are different from the conventional composite beam. Therefore, in the deduction of crack calculation theory, all the above factors should be considered.

Adhesive Strength in Tension of SBR-Modified Cement Mortar with Self-Flowability Material for Floor-Finishing (자기 평활성 바닥 마감용 SBR 시멘트 모르타르의 인장부착강도)

  • Do, Jeong-Yun;Soh, Yang-Seob
    • Journal of the Korea Concrete Institute
    • /
    • v.15 no.4
    • /
    • pp.549-556
    • /
    • 2003
  • Various researches on the application of polymer dispersions to the cement mortar and concrete have been practised in many countries like America, Japan and Germany and so on because of high performance and good modification effect of these. In this study, SBR, Polymer dispersion that widely used in situ is employed that the self-flowability may be induced in the cemen mortar. In order to comprehend and investigate the modification of cement mortar with self-flowability by SBR and properties and fracture mode of adhesive strength in tension of that, experimental parameter was set as SBR solid-Cement ratio(S/C) and Cement:Fine aggregate(C:F) and the experiments such as Unit weight, Flow, Consistency change, Crack resistance and Segregation that inform on the general properties have been done. In addition of that, Adhesion in tension is measured with a view to comprehending the properties and fracture mode in tensile load. Consistency change of cement mortar modified by SBR did grow better as the ratio of SBR solid-Cement increased and was much superior to that of resin based flooring such as polyurethane and epoxy which recorded the loss of consistency in 90min. after mixing. Adhesive strength in tension increased with continuity in the curing age and showed the maximum in case of C:F=1:1 and S/C=20%. As the increase of curing age, the fracture mainly happened in the concrete substrate and the interface between the specimen and concrete substrate.

Bonding Strength of bonded Polymer Concrete on Cured Cement Concrete (경화된 콘크리트에 접착된 폴리머 콘크리트의 부착강도 특성)

  • 홍승호;권순민
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2001.05a
    • /
    • pp.353-358
    • /
    • 2001
  • The cement concrete pavements are designed twenty years of performance life in Korea. At the present time, some expressways have been elapsed seventy percent of performance life which are detecting local failures. The most repair methods using to repair failures are partial depth repair and full section repair. These methods are most important bonding strength between rapid curing materials and substrate concrete pavements. This study was performed to evaluate bonding strength of the composites section made of rapid curing material and substrate concrete pavements. The pull-out tester was used to test bonding strength for the composites section made of each materials. In the results of the test, the bonding strength values of the epoxy mortar and acrylic mortar are higher than those of the other materials. The performance life of repaired section is affected by various factor. The bonding strength of bonded composites section may be affect the performance life, significantly.

  • PDF

Corrosion-Inhibition and Durability of Polymer-Modified Mortars Using Bisphenol A and F Type Epoxy Resin with Calumite (비스페놀 A 및 F형 에폭시수지와 칼루마이트를 병용한 폴리머 시멘트 모르타르의 방청성 및 내구성)

  • Kim, Joo-Young;Kim, Wan-Ki
    • Journal of the Korea Concrete Institute
    • /
    • v.26 no.4
    • /
    • pp.517-524
    • /
    • 2014
  • Nitrite-Type hydrocalumite (calumite) is a material that can adsorb chloride ions ($Cl^-$) that cause corrosion of reinforce bars and liberate the nitrite ions ($NO_2{^-}$) that inhibit corrosion in reinforced concrete. In this study, polymer-modified mortars using two types of epoxy resin with calumite are prepared with various polymer binder-ratios of 0, 5, 10, 15, 20% and calumite contents of 0, 5%. The specimens are tested for chloride ion penetration, carbonation, drying shrinkage and corrosion inhibition. As a result, the chloride ion penetration and carbonation depth of PMM using epoxy resin somewhat increases with increasing calumite contents, but those remarkably decreases depending on the polymer-binder ratios. The 28-d drying shrinkage shows a tendency to decrease with increasing polymer-binder ratio and calumite content. Unmodified mortars with calumite content of 5% did not satisfy quality requirement by KS. However, it was satisfied with KS requirement by the modification of epoxy resin in cement mortar. On the whole, the carbonation and chloride ion penetration depth of epoxy-modified mortars with calumite is considerably improved with an increase in the polymer-binder ratio regardless of the calumite content, and is remarkably improved over unmodified mortar. And, the replacement of the portland cement with the calumite has a marked effect in the corrosion-inhibiting property of the epoxy-modified mortars.

A study on the Properties of Composite Systems Using Polymer-Modified Mortar and Epoxy Resins for Waterproofing and Anti-Corrosion of Concrete Structures (시멘트 혼입 폴리머와 에폭시수지를 복합한 수처리 콘크리트구조물용 방수방식재료의 성능평가에 관한 연구)

  • Bae Kee-Sun;Jang Sung-Joo;Oh Sang-Keun
    • Journal of the Korea Concrete Institute
    • /
    • v.17 no.1 s.85
    • /
    • pp.3-10
    • /
    • 2005
  • The purpose of this study is to investigate the properties of composite systems using polymer cement and epoxy resins for waterproofing and anti-corrosion to concrete structures such as water supply facilities and sewage-works. For the waterproofing and anti-corrosion of concrete structures, there can be required various properties such as absorption capacity and water permeability, adhesion and tensile strength, hair crack-resistance, impact-resistance, repeated low and high temperature test and chemical resistance, soundness for drinking water, soundness for drinking water and etc. In this study these engineering properties of composite systems using polymer-modified mortar and epoxy resins were examined and could be confirmed to satisfy the guidelines of KS. Especially, it was turn out that the adhesion properties was excellent and high crack-resistance up to 1.49 mm will be perform.

Development of Polymer-Modified Cementitious Self-Leveling Materials for Thin Coat

  • Kim, Wan-Ki;Do, Jeong-Yun;Soh, Yang-Seob
    • KCI Concrete Journal
    • /
    • v.13 no.2
    • /
    • pp.58-66
    • /
    • 2001
  • Recently, polymer-modified mortar has been studied for proposed use on industrial floors as top coat with thin thickness, typically 5~15mm. The purpose of this study is to evaluate basic properties of self-leveling materials using polymer dispersions as kinds of SBR, PAE, St/BA with thin coat (under 3mm). Superplasticizer and thickener have been included in the mixes to reduce bleeding and drying shrinkage as well as to facilitate the workability required. The self-leveling materials using four types of polymer dispersion are prepared with polymer-cement ratio which respectively range from 50% and 75%, and tested for basic characteristics such as unit weight, air content, flow, consistency change and adhesion in tension. From the test results, the self-leveling materials using PAE emulsion at curing age of 28days are almost equal to those of conventional floor using urethane and epoxy resin. The adhesion in tension of self-leveling mortars using SBR latex and PAE emulsion at curing age of 3days is over 17 kgf/cm$^2$(1.67MPa). Consistency change is strongly dependent on the type of polymer dispersion. It is concluded that the self-leveling materials using polymer dispersions can be used in the same manner as conventional floor using thermosetting resin in practical applications, in the selection of polymer dispersions.

  • PDF

Experimental Study on the Flexural Behaviour of CFRP-bar NSM R.C Beams depending on Adhesive and Anchorage (접착재 종류와 정착구 유무에 따른 탄소막대 매립보강 RC보의 휨 거동에 관한 실험적 연구)

  • Kim, Sung-Won;Lee, Hyung-Geun;Yeo, Hwan-Jun;Park, Sung-Moo
    • Journal of Korean Association for Spatial Structures
    • /
    • v.14 no.4
    • /
    • pp.73-80
    • /
    • 2014
  • For the last decade many bridges and buildings have experienced flexural strengthening with the fiber reinforced polymer(FRP) bonding system, demands for increasing heavy traffic loads and the changing of the code application. Of the many strengthening systems, NSM(near surface mounted) system with FRP has become attractive and popular way of strengthening for the existed RC structures and many studies and applications of this technique have significantly increased all over the world. Meanwhile, polymer mortar that contains much of the same ingredients as cement but includes the addition of certain polymer resins for enhancing desired physical properties, has been used as an alternative adhesive. This paper focuses on flexural behaviour of CFRP-bar NSM system with variables such as kinds of adhesive, anchorage, sectional aspect ratio. Based on the test results and test-to-predicted ratio, this paper provides researchers and practical engineers a fundamental knowledge and intuition.

An Experimental Study on the Performance of Bond-Type Anchorage Systems with Various Dimensions of Steel Mold (CFRP 긴장재용 부착형 정착 장치의 강관 몰드 제원에 따른 정착 성능 실험 연구)

  • Jung, Woo-Tai;Park, Young-Hwan;Park, Jong-Sup
    • Journal of the Korea Concrete Institute
    • /
    • v.23 no.3
    • /
    • pp.257-264
    • /
    • 2011
  • This paper contains the experimental performance evaluation results of bond-type anchorage systems with the CFRP(carbon fiber reinforced polymer) tendon. The preliminary tests were performed to find the appropriate filling materials in the steel molds. A total of five materials including epoxy or cement mortar have been used as fillers in the steel molds. Results of the preliminary tests showed that specimen filled with non-shrinkage mortar showed maximum tensile strength. Based on the finding, the non-shrinkage mortar was selected as filler for anchoring CFRP tendons. Additional tests were performed as a parametric study to select proper size of steel molds such as external diameter, thickness, and length. The proper size of steel molds with non-shrinkage mortar was selected based on the test results, which gave stable tensile performance.

Flexural behaviour of steel plate-masonry composite beams

  • Jing, Deng-Hu;Cao, Shuang-Yin;Shi, Lei
    • Steel and Composite Structures
    • /
    • v.13 no.2
    • /
    • pp.123-137
    • /
    • 2012
  • Steel plate-masonry composite structure is a newly-developed type of structural technique applicable to existing masonry buildings by which the load-bearing walls can be removed for large spaces. This kind of structure has been used in practice for its several advantages, but experimental investigation on its elements is nearly unavailable in existing literature. This paper presents an experimental study on the flexural behaviour of four steel plate-masonry composite beams loaded by four-point bending. Test results indicate that failure of the tested beams always starts from the local buckling of steel plate, and that the tested beams can satisfy the requirement of service limit state. In addition, the assumption of plane section is still remained for steel plate prior to local buckling or steel yielding. By comparative analyses, it was also verified that the working performance of the beam is influenced by the cross-section of steel plate, which can be efficiently enhanced by epoxy adhesive rather than cement mortar or nothing at all. Besides, it was also found that the contribution of the encased masonry to the flexural capacity of the composite beam cannot be ignored when the beam is injected with epoxy adhesive.

Prefabricated-HSPRCC panels for retrofitting of existing RC members-a pioneering study

  • Bedirhanoglu, Idris
    • Structural Engineering and Mechanics
    • /
    • v.56 no.1
    • /
    • pp.1-25
    • /
    • 2015
  • The main goal of this study was to develop a convenient strengthening technique for retrofitting of reinforced concrete members. For this purpose a new retrofitting material so-called prefabricated-HSPRCC (high performance steel plate reinforced cementitious composite) panel was developed by using high performance concrete and perforated steel plate. Prefabricated-HSPRCC composes advantages of steel and high performance concrete. The prefabricated-HSPRCC panels were either only bonded on the specimens using epoxy mortar or anchored to the specimen by steel bolts as well as bonding. Effect of different variations such as prefabricated-HSPRCC panel thicknesses, steel plate thicknesses, puncture orientation of perforated steel plate, existence of anchorage etc. were studied through a simple experimental work. The behaviour of the specimens under vertical point load was also studied by using simple mechanics. The retrofitted specimens were found to exhibit much better performance both in terms of strength and deformation capability. The anchorage application was found to positively affect this improved performance. Furthermore, as a result of the tests the best parameters of prefabricated-HSPRCC plate for improving strength and deformation capacities were determined.