• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.445-449
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• 2001

The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.1078-1082
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• 1997

The use of CBN tool material has been greatil increased because of the superior metal cutting performance for the machining of hardened steels. This paper presents some experimental results on the ball endmilling of hardened steels. Three different hardnesses of STB-11 workpieces were machined using CBN ball endmills, and the machining charteristics including cutting forces, tool wear, and surface roughness of machined surface were compared. It has been found that the CBN ball endmill works better in the machining of harder workpieces. The microscopic examination explains that this unusual phenomenon is cause by the difference of microstructure of each workpieces.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.6 s.249
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• pp.678-683
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• 2006

In this paper, the 5-axis tool path that has been generated from the original surface is, newly generated from the offset polyhedral mesh. In this approach, the interference check between two solid models can be simplified to that of offset polyhedral mesh and axis line. The tool path computation and interference check based on the offset mesh is simpler and faster than that based on the original surface. But 5-axis tool path generation using this approach is able to apply only for ball endmill and still takes longer time than 3-axis tool path generation.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.977-980
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• 1997

Ultraprecision machining process and MEMS technology have been taken more and more important position in machining of micro parts such as PDP and IT components, as the application field of micro parts increases. A micro machining center is very effective equipment for the fabrication of micro parts, because of its benefits such as lower power consumption, high precision and lower machining cost. Therefore, we study the possibility of application to the micro machining of barrier ribs used in PDP and also analyse the machining characteristics. The fabricated barrier rib has 30~$200\mu\textrm{m}$ pitch and was made by the flat endmill with the diameter of 0.2mm, 40, 000rpm condition.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.466-471
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• 2003

In order to analyze linear motor driven feed system, preliminary studies have been conducted focusing on the performance evaluation of the system based on the various combination of control gain along with acceleration. Tentative simulation revealed that due to the complexity of control system reduced number of control condition is recommended. Actual machining process with conventional feed system using endmill tool was employed as a preliminary study. Several sensing methods including AE, acceleration sensors and tool dynamometer were used. Results revealed the consistency in AE and cutting resistance. There were inconsistent empirical results in accelerometer probably due to the insensitivity of the sensor signal with respect to the experimental system

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.5
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• pp.755-760
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• 2012

In this study, three dimensional cutting force components and surface roughness appeared in high speed cutting by using tungsten carbide endmill tools implanted ion or not found mutual relations through several analysis of statistical dispersion. It is showed that cutting force(Fx) is affect with spindle speed and feed rate, cutting force(Fy) is affect with spindle speed and ion implantation time and cutting force(Fz) is affect with feed rate in interaction through the statistical method of ANOVA of cutting force and surface roughness, it is analyzed that it is affected of spindle speed and feed rate in surface roughness.

• Journal of Industrial Technology
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• v.16
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• pp.257-265
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• 1996

When machining of a free-form surface with a ball endmill it is very important to select proper cutting conditions considering the geometrical shape of a workpiece to make the production more effective and reduce the machining time. Even though the same cutting conditions and materials are used, the cutting system of different geometry part machining shows the different static/dynamic characteristics. In this study, through various cutting experiments, we can construct the data base of stable cutting conditions for the machining of a Zine Alloy. We can get some relational plots between the optimal feedrates and classified shape features and parameters. On the basis of these results, we can develop the feedrate optimization program OptiCode. The developed program make it possible to reduce the cutting time and increase the machining accuracies.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.369-374
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• 2004

Web-based analysis programs for reliability assessment of machine tools were developed in this study. First, the reliability data analysis program was developed to search for failure rate using failure data and reliability test data of mechanical part. Second, failure mode analysis was developed through performance tests like circular movement test vibration test for machine tools. This analysis program shows correlation between failure mode and performance test result. Third, tool life was predicted by correlation between flank wear and cutting time, using the extended Taylor tool life equation in turning data and the equivalently converted equation in order to apply ball endmill data to Taylor tool life equation in milling data. All the information related to input and result data can be stored in theses programs.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1822-1827
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• 2003

End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction, spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($R^{2}m$) of regression equation has a fine reliability over 80% and regression equation of surface rough is made by regression analysis.

• Design & Manufacturing
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• v.2 no.1
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• pp.27-31
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• 2008

The object of this study is a manufacture of buff die using CAM systems. Systems are consist of AutoCAD, CAM software and CNC milling machine. CAM software is purpose of G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for networking.