• Title/Summary/Keyword: encoder resolution

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Design and Development of a Novel High Resolution Absolute Rotary Encoder System Based on Affine n-digit N-ary Gray Code

  • Paul, Sarbajit;Chang, Junghwan
    • Journal of Electrical Engineering and Technology
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    • v.13 no.2
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    • pp.943-952
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    • 2018
  • This paper presents a new type of absolute rotary encoder system based on the affine n-digit N-ary gray code. A brief comparison of the existing encoder systems is carried out in terms of resolution, encoding and decoding principles and number of sensor heads needed. Using the proposed method, two different types of encoder disks are designed, namely, color-coded disk and grayscale coded disk. The designed coded disk pattern is used to manufacture 3 digit 3 ary and 2 digit 5 ary grayscale coded disks respectively. The manufactured disk is used with the light emitter and photodetector assembly to design the entire encode system. Experimental analysis is done on the designed prototype with LabVIEW platform for data acquisition. A comparison of the designed system is done with the traditional binary gray code encoder system in terms of resolution, disk diameter, number of tracks and data acquisition system. The resolution of the manufactured system is 3 times higher than the conventional system. Also, for a 5 digit 5 ary coded encoder system, a resolution approximately 100 times better than the conventional binary system can be achieved. In general, the proposed encoder system gives $(N/2)^n$ times better resolution compared with the traditional gray coded disk. The miniaturization in diameter of the coded disk can be achieved compared to the conventional binary systems.

A Study on Precision Position Measurement Method for Analog Quadrature Encoder (정현파 엔코더를 이용한 정밀위치 측정방법에 관한 연구)

  • Kim Myong-Hwan;Kim Jang-Mok;Kim Cheul-U
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.5
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    • pp.485-490
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    • 2004
  • This paper presents a new interpolation algorithm for measuring high resolution position information which is prepared to a nino servo control motor using analog quadrature encoder. In the past, there are large capacity of memory(ROM or RAM) and two high price and resolution A/D(Analog-to-Digital Converter) for sensing two quadrature signals from a analog sinusoidal encoder interpolation. But high resolution of position from sinusoidal encoder can be obtained by using only small capacity of memory, one A/D converter and comparator. Experimental results show that the proposed algorithm is useful for measuring high resolution position.

A novel hybrid type encoder design for the position control with the high-resolution

  • Kim, Jong-Kwon;Park, Sung-Jun;Cho, Kyeum-Rae
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1216-1219
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    • 2003
  • The position control is very important in semiconductor manufacturing devices, precision machining tools, precision measuring instruments, etc. The accuracy of measurement for the distance in these devices affect on the performance of the whole devices. Therefore, in those precision instruments, a sensing device that can measure the distance of movement with high-precision resolution is required. In this paper, a novel hybrid (digital and analog) type encoder is proposed. It is shown that from several experiments, a high-resolution angular position measurement device can be designed with a low cost incremental encoder and a DSP controller.

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Linerly Graded Encoder for High Resolution Angle Control of SRM Drive

  • Lee, Sang-Hun;Lim, Heon-Ho;Park, Sung-Jun;Ahn, Jin-Woo;Kim, Cheul-U
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.11B no.4
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    • pp.185-192
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    • 2001
  • In SRM drive, the ON·OFF angles of each phase switch should be accurately controlled in order to control the torque and speed stably. The accuracy of the switching angles is dependent upon the resolution of the encoder and the sampling period of the microprocessor, that are used to provide the information of the rotor position and to control the SRM power circuit, respectively. However, as the speed increases, the amount of the switching angle deviation from the preset values is also increased. Therefore, the low cost encoder suitable for the practical and stable SRM drive is proposed and the control algorithm to provide the switching signals using the simple digital logic circuit is also presented in this paper, As a result, a stable high speed SRM drive can be achieved by the high resolution switching angle control and it is verified from the experiments that the proposed encoder the logic controller can be a powerful candidate for the practical low cost SRM drive.

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Development of a High-Resolution Encoder System Using Dual Optical Encoders (이중 광학식 회전 엔코더 구조를 이용한 고정밀도 엔코더 시스템 개발)

  • Lee, Se-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.9
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    • pp.76-85
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    • 2007
  • An optical rotary encoder is easy to implement for automatic control applications. In particular, the output of the encoder has a digital form pulse, which is also easy to be connected to a popular digital controller. By using the encoder, there are various angular velocity detecting methods, M-, T-, and M/T-method. Each of them has a property of its own. They have common limitation that the angular velocity detection period is strongly subject to the destination velocity magnitude in case of ultimate low range. They have ultimate long detection period or cannot even detect angular velocity at near zero velocity. This paper proposes a dual encoder system with two encoders of normal resolution. The dual encoder system is able to keep detection period moderately at near zero velocity and even detects zero velocity within nominal period. It is useful for detecting velocity in case of changing rotational direction at which there occurs zero velocity. In this paper, various experimental results are shown for the dual encoder system validity.

Optical Path Analysis for the Optical Encoder using Slit Internal Reflection (슬릿 내부 반사를 이용한 광학식 인코더의 광경로 해석)

  • Kweon, Yong-Min;Kweon, Hyun-Kyu;Park, Chang-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.69-77
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    • 2017
  • This paper introduces an optical encoder using the reflection in the slit. The digital optical encoder is a sensor to generate a pulse according to the displacement. An optical encoder is composed of 3 parts: light source, slit plate and light-receiving element. In a conventional encoder, one slit produces one signal. The resolution of the digital optical encoder is determined by the number of slits in the encoder plate. The small slit size is most important among the factors that determine the resolution in a generic-type optical encoder. However, a small slit has low productivity and technical difficulties, so analog optical encoders have emerged as an alternative. Nonetheless, this alternative requires additional circuitry and equipment because of the noise and drafts in the analog signals. A new sensor is presented in this paper with a high resolution and a slit of the same size using the reflection in the slit. Then, the path of the light that passes through the slit ccording to the shape was analyzed, and some paths were expressed in the mathematical expressions. In addition, the optical paths were analyzed in the rectangular, octagonal, and circular encoders, and shown the obtained number of signals per slit by using them. Thus, we confirm that this method has the best performance in circle-shaped slits.

Ultra Precise Position Estimation of Servomotor using Analog Quadrature Encoder

  • Kim Ju-Chan;Hwang Seon-Hwan;Kim Jang-Mok;Kim Cheul-U;Choi Cheol
    • Journal of Power Electronics
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    • v.6 no.2
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    • pp.139-145
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    • 2006
  • This paper describes the ultra precise position estimation of a servomotor using a sinusoidal encoder based on Arcsine Interpolation Method for the cost reduction of circuit design. The amplitude and offset errors of the sinusoidal encoder output signals, from the encoder itself and analog signal processing procedures, are effectively compensated and on-line tuned by utilizing a low cost programmable differential amplifier without any special expensive equipment. For a theoretical evaluation of the practical resolution of this system, the relationship between the amplitude of ADC(Analog to Digital Converter) input signal errors and the anticipated resolution is also addressed. The performance of the proposed method is verified by comparing it with speed control characteristics of the servomotor driving system using a digital incremental 50,000ppr encoder in the experiments.

Speed measurement algorithm for low-resolution magnetic encoder of industrial electric vehicle (산업용 전기 차량의 저 분해능 마그네틱 엔코더를 사용한 속도 측정 방법)

  • Park, Gi-Hyoung;Jeong, Se-Jong
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.312-313
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    • 2011
  • Recently, many industrial electric vehicles have been developed using various ac-motor drive technologies including field oriented vector control. Generally, a magnetic encoder is installed to have resistance to vibration and dust, and it is cost-effective. However, it is difficult to get an accurate rotor speed for high performance of vector control, because a resolution of the magnetic encoder is low and its phase accuracy is poor. In order to overcome this hardware problem, this study proposes a speed measurement algorithm using moving window for low-resolution magnetic encoder. This algorithm is experimentally tested and successfully applied to traction application of industrial electric vehicle.

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Speed measurement algorithm for low-resolution magnetic encoder of industrial electric vehicle (산업용 전기 차량의 저 분해능 마그네틱 엔코더를 사용한 속도 측정 방법)

  • Park, Gi-Hyoung;Jeong, Se-Jong
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.316-317
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    • 2011
  • Recently, many industrial electric vehicles have been developed using various ac-motor drive technologies including field oriented vector control. Generally, a magnetic encoder is installed to have resistance to vibration and dust, and it is cost-effective. However, it is difficult to get an accurate rotor speed for high performance of vector control, because a resolution of the magnetic encoder is low and its phase accuracy is poor. In order to overcome this hardware problem, this study proposes a speed measurement algorithm using moving window for low-resolution magnetic encoder. This algorithm is experimentally tested and successfully applied to traction application of industrial electric vehicle.

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A study on precision position measurement method for analog quadrature encoder (정현파 엔코더를 이용한 정밀위치 측정 방법에 관한 연구)

  • Kim Myong-hwan;Kim Jang-mok;Kim Cheul-u
    • Proceedings of the KIPE Conference
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    • 2003.11a
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    • pp.56-59
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    • 2003
  • This paper presents new interpolation algorithm for measuring high resolution position information which is propered to nano servo control motor using analog quadrature encoder. In the past, there is a large memory and two high price A/D converter for high resolution analog quadrature encoder interpolation. but this paper show that it can make high resolution interpolate using small memory, one A/D converter and comparator. Experimental results show that the proposed algorithm for high resolution position is useful.

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