• Title/Summary/Keyword: embossing roll

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Preperation and properties of embossing treated fruit bagging paper (Embossing 처리 과대지의 제조 및 물성)

  • Kim, Kang-Jae;Byeon, Jong-Sang;Kim, Dae-Keun;Eom, Tae-Jin
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.11a
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    • pp.201-206
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    • 2006
  • Embossing treated fruit bagging paper was prepared with newly designed embossing roll and mechanical properties of fruit bagging paper were evaluated. The embossing technology was developed. First of all, embossing roll was designed in Ginyong Embo(Co) for the embossing process of fruiting bag. The embossing treated fruit bagging paper was manufactured in Agro(Co) at plant scale. The mechanical properties of embossing paper was investigated and operation efficiency of bagging was tested at field. The properties of embossed paper was quit satisfied for fruiting bag for cultivation of apple and pears.

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Focused-Infrared-Light Assisted Roll-to-Roll Hot Embossing (Focused Infrared Light를 이용한 롤투롤 핫엠보싱)

  • Jo, Jeongdai;Kim, Wooseop;Kim, Kwang-Young;Choi, Young-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.199-203
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    • 2017
  • Hot embossing techniques are used to engrave patterns on plastic substrates. Roll based hot embossing uses a heated roll for a continuous process. A heated roll with relief patterns is impressed on a preheated plastic substrate. Then, the substrate is cooled down quickly to prevent thermal shrinkage. The roll speed is normally very slow to ensure substrate temperature increase up to the glass transition temperature. In this paper, we propose a noncontact preheating technique using focused infrared light. The infrared light is focused as a line beam on a plastic substrate using an elliptical mirror just before entering the hot embossing roll. The mid range infrared light efficiently raises the substrate temperature. For preliminary tests, substrate deformation and temperature changes were monitored according to substrate speed. The experiments show that the proposed technique is a good possibility for high speed hot embossing.

A study on basis of metal inner structure by roll forming machine (롤 성형기를 이용한 금속 내부구조물 기초 실험)

  • 김형종;정동원;최두선;제태진;박재현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1452-1455
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    • 2004
  • Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the application of a particular sandwich structure, various types of cores can be used. The production of sandwich sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we have studied the embossing structure of sheet type and developed embossing roll mold with $\Phi$3 pattern and roll forming system.

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A Study on the Cold Rolling for the Embossing of Metal Sheet (박판 금속의 엠보싱을 위한 냉간 성형 연구)

  • Lee, K.S.;Kim, S.W.;Shin, M.C.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.397-400
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    • 2009
  • When the metal sheet is subjected to the housing surface for fitting and insulating from harsh surroundings like fluid ingression or hot steam, both strength and formability have to be equally considered. In this regard, the main aim of this study is to design an apparatus of cost-effectively producing flexible fluted band with increasing the formability of embossed stainless steel sheet, which is utilized as a thermal insulation metal for housing ship engine exhauster. Designed to fabricate a maximum sheet width of 700 mm, this new apparatus consists of upper roll made of hard urethane and the female-etched lower roll made of SKD11, have a producing capacity up to 1-meter homogeneously embossed sheet for just 60 seconds. This machine is devised for the maximum operating efficiency from original sheet handling to machine setting. The embossing properties are characterized by 3-D profiling. After embossing plain metal sheet, both yield strength and elongation properties are improved simultaneously, indicating the effectiveness of the newly designed apparatus.

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A Basic Study on Induction Heating and Water Cooling System Hybrid Roll for Fine Pattern Processing (미세 패턴 가공을 위한 유도가열 및 수냉식 하이브리드 롤에 대한 기초 연구)

  • Jo, Sang-Hyun;Kim, Byung-In;Son, Young-Soo;Yun, Dongwon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.871-878
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    • 2013
  • Roll-to-roll (R2R) hot embossing systems have been developed and are widely used in various industrial domains. These systems press and heat flexible films between a press roll and a back-up roll, as said films pass through the two rolls. In previous studies, a heating roll was used for heating. However, in this study, a hybrid roll for R2R hot embossing is conceptualized and developed. This R2R system can be used for generating fine patterns on large and continuous films. The hybrid roll of our system can cool and heat the films simultaneously, thus affording greater flexibility in process design. Thermal and structural analyses were performed for developing the hybrid roll. In addition, a hybrid roll was designed based on analytical results. Experiments were conducted for measuring the performance of the developed hybrid roll.

A Study on the improvement of Formability of sheet metal inner structure (박판 내부구조재의 성형성 향상에 관한 연구)

  • Kim H. J.;Choi D. S.;Jae T. J.;Park J. H.;Jung D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.423-427
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    • 2005
  • Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the application of a particular sandwich structure, various types of cores can be used. The production of sandwich sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we have studied the embossing structure of sheet type and developed embossing roll mold with $\Phi3$ pattern and roll forming system.

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A Study on Roll Forming Technology for Inner Structure Plate with Micro Dimple (미세 딤플 내부구조재 제작을 위한 롤 성형기술 연구)

  • Je T.J.;Kim H.J.;Kim B.H.;Huh B.W.;Seong D.Y.;Yang D.Y.;Choi D.S.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.326-332
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we made a roll forming machine which progressive forming possible and force measurement for a roll forming of the sheet metal forming. And we designed a roll molding that arrayed of embossing size 3mm in diameter fabricate micro dimple inner structure plate. We carried out forming experiment such as array change and thickness to sts304 sheet. Ultimately, this research developed inner structure plate of high stiffness.