• 제목/요약/키워드: element test simulation

검색결과 778건 처리시간 0.025초

Finite Element Simulation of Axisymmeric Tube Hydroforming Processes (축대칭 튜브 하이드로포밍 공정의 유한요소 시뮬레이션)

  • 김용석;금영탁
    • Transactions of Materials Processing
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    • 제11권1호
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    • pp.75-83
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    • 2002
  • Recently, the hydroforming process is widely applied to the automotive industry and rapidly spreaded to other industries. In this paper, An implicit finite element formulation for simulating axisymmetric tube hydroforming processes is performed. In order to describe normal anisotropy of the tube, Hill's non-quadratic yield function is employed. The frictional contact between die and tube and the frictionless contact between tube and fluid are considered using the mesh-normal vectors computed from the finite element mesh of the tube. The complete set of the governing relations comprising equilibrium and interfacial equations is linearized for Newton-Raphson procedure. In order to verify the validity of the developed finite element formulation, the axisymmetric tube bulge test is simulated and the simulation results are compared with experimental measurements. In a simulation of stepped circular tube hydroforming processes, an optimal hydraulic pressure curve is pursued by considering simultaneously internal pressures and axial forces.

Finite Element Simulation of Axisymmetric Sheet Hydroforming Processes (축대칭 박판 액압 성형 공정의 유한요소 시뮬레이션)

  • 구본영;김용석;금영탁
    • Transactions of Materials Processing
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    • 제9권6호
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    • pp.590-597
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    • 2000
  • A finite element formulation lot the simulation of axisymmetric sheet hydroforming is proposed, and an implicit program is coded. In order to describe normal anisotropy of steel sheet, Hill's non-quadratic yield function (Hill, 1979) is employed. Frictional contacts among sheet surface, rigid tool surface, and flexible hydrostatic pressure are considered using mesh normal vectors based on finite element of the sheet. Applied hydraulic pressure is also considered as a function of forming rate and time and treated as an external loading. The complete set of the governing relations comprising equilibrium and interfacial equations is approximately linearized for Newton-Raphson algorithm. In order to verify the validity of the developed finite element formulation, the axisymmetric bulge test is simulated. Simulation results are compared with other FEM results and experimental measurements and showed good agreements. In axisymmetric hydroforming processes of a disk cover, formability changes are observed according to the hydraulic pressure curve changes.

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Some Remarks on the Experiment and Finite Element Analysis to Evaluate to Forming Limit of Sheet Metals (금속판재의 성형성 평가를 위한 실험 및 유한요소해석에 관한 고찰)

  • 곽인구;신용승;김형종;김헌영
    • Transactions of Materials Processing
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    • 제9권4호
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    • pp.379-388
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    • 2000
  • This study aims to examine the influence of experimental and numerical factors on the results of the test and finite element simulation to evaluate the formability of sheet metals. The stretch-forming test with a hemispherical punch is carried out to obtain the limiting dome height (LDH) and forming limit diagram (FLD) for several kinds of aluminium and steel sheet. The results of the LDH and FLD tests are analysed to find any correlation with the uniaxial tensile properties. It proves that the size of the prescribed grid has great influence on the measured value of strain. The finite element analysis of the punch stretching process is also carried out and the result is compared with the experimental data. The influence of the numerical parameters such as friction coefficient, element size and anisotropy model on the simulation results tms out to be very considerable.

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Numerical simulation of wedge splitting test method for evaluating fracture behaviour of self compacting concrete

  • Raja Rajeshwari B.;Sivakumar, M.V.N.;Sai Asrith P.
    • Computers and Concrete
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    • 제33권3호
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    • pp.265-273
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    • 2024
  • Predicting fracture properties requires an understanding of structural failure behaviour in relation to specimen type, dimension, and notch length. Facture properties are evaluated using various testing methods, wedge splitting test being one of them. The wedge splitting test was numerically modelled three dimensionally using the finite element method on self compacting concrete specimens with varied specimen and notch depths in the current work. The load - Crack mouth opening displacement curves and the angle of rotation with respect to notch opening till failure are used to assess the fracture properties. Furthermore, based on the simulation results, failure curve was built to forecast the fracture behaviour of self-compacting concrete. The fracture failure curve revealed that the failure was quasi-brittle in character, conforming to non-linear elastic properties for all specimen depth and notch depth combinations.

Deformation Analysis of Solid-Liquid Coupled Structure using Explicit Finite Element Program (외연 유한요소 프로그램을 이용한 고체-액체 조합 구조물의 변형해석)

  • 최형연
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 한국전산구조공학회 2000년도 봄 학술발표회논문집
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    • pp.150-155
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    • 2000
  • In this study, deformation analysis for solid-liquid coupled structure has been performed using explicit finite element program In order to model the behavior of liquid, SPH (Smooth Particle Hydrodynamics) algorithm was adopted. Crash test and simulation for the hydro-type impact energy absorber were given as an example of industrial application. The obtained good correlation between the test results and simulation reveals that the proposed method could be used effectively for the structural analysis of solid-liquid coupled problems

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VEHICLE DYNAMIC SIMULATION USING A NONLINEAR FINITE ELEMENT ANALYSIS CODE

  • Yu, Y.S.;Cho, K.Z.;Chyun, I.B.
    • International Journal of Automotive Technology
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    • 제6권1호
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    • pp.29-35
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    • 2005
  • The structural integrity of either a passenger car or a light truck is one of the basic requirements for a full vehicle engineering and development program. The results of the vehicle product performance are measured in terms of ride and handling, durability, Noise/Vibration/Harshness (NVH), crashworthiness, and occupant safety. The level of performance of a vehicle directly affects the marketability, profitability and, most importantly, the future of the automobile manufacturer. In this study, the Virtual Proving Ground (VPG) approach has been developed to simulate dynamic nonlinear events as applied to automotive ride & handling. The finite element analysis technique provides a unique method to create and analyze vehicle system models, capable of including vehicle suspensions, powertrains, and body structures in a single simulation. Through the development of this methodology, event-based simulations of vehicle performance over a given three-dimensional road surface can be performed. To verify the predicted dynamic results, a single lane change test was performed. The predicted results were compared with the experimental test results, and the feasibility of the integrated CAE analysis methodology was verified.

Investigation of bonding properties of Al/Cu bimetallic laminates fabricated by the asymmetric roll bonding techniques

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in Computational Design
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    • 제4권1호
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    • pp.33-41
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    • 2019
  • In this study, 2-mm Al/Cu bimetallic laminates were produced using asymmetric roll bonding (RB) process. The asymmetric RB process was carried out with thickness reduction ratios of 10%, 20% and 30% and mismatch rolling speeds 1:1, 1:1.1 and 1:1.2, separately. For various experimental conditions, finite element simulation was used to model the deformation of bimetallic Al/Cu laminates. Specific attention was focused on the bonding strength and bonding quality of the interface between Al and Cu layers in the simulation and experiment. The optimization of mismatch rolling speed ratios was obtained for the improvement of the bond strength of bimetallic laminates during the asymmetric RB process. During the finite element simulation, the plastic strain of samples was found to reach the maximum value with a high quality bond for the samples produced with mismatch rolling speed 1:1.2. Moreover, the peeling surfaces of samples around the interface of laminates after the peeling test were studied to investigate the bonding quality by scanning electron microscopy.

Simulation of Aggregate Slump Test Using Equivalent Sphere Particle in DEM (등가 구형입자를 이용한 DEM에서의 골재 슬럼프 실험 모사)

  • Yun, Tae Young;Ahn, Sang Hyeok;Nam, Jueong Hee;Yoo, Pyeong Jun
    • International Journal of Highway Engineering
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    • 제15권5호
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    • pp.21-29
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    • 2013
  • PURPOSES: Simulation of aggregate slump test using equivalent sphere particle in DEM and its validity evaluation against lab aggregate slump test METHODS : In this research, aggregate slump tests are performed and compared with DEM simulation. To utilize spheric particles in YADE, equivalent sphere diameter concept is applied. As verification measures, the volume in slump cone filled with aggregate is used and it is compared with volume in slump cone filled with equivalent sphere particle. Slump height and diameter are also used to evaluate the suggested numerical method with equivalent concept RESULTS : Simulation test results show good agrement with lab test results in terms of loose packing volume, height and diameter of slumped particle clump. CONCLUSIONS : It is concluded that numerical simulation using DEM is applicable to evaluate the effect of aggregate morphological property in loose packing and optimum gradation determination based on the aggregate slump test simulation result.

Dynamic ice force estimation on a conical structure by discrete element method

  • Jang, HaKun;Kim, MooHyun
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제13권1호
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    • pp.136-146
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    • 2021
  • This paper aims to numerically estimate the dynamic ice load on a conical structure. The Discrete Element Method (DEM) is employed to model the level ice as the assembly of numerous spherical particles. To mimic the realistic fracture mechanism of ice, the parallel bonding method is introduced. Cases with four different ice drifting velocities are considered in time domain. For validation, the statistics of time-varying ice forces and their frequencies obtained by numerical simulations are extensively compared against the physical model-test results. Ice properties are directly adopted from the targeted experimental test set up. The additional parameters for DEM simulations are systematically determined by a numerical three-point bending test. The findings reveal that the numerical simulation estimates the dynamic ice force in a reasonably acceptable range and its results agree well with experimental data.

Numerical simulation of Y-type perfobond rib shear connectors using finite element analysis

  • Kim, Kun-Soo;Han, Oneil;Gombosuren, Munkhtulga;Kim, Sang-Hyo
    • Steel and Composite Structures
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    • 제31권1호
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    • pp.53-67
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    • 2019
  • This study presents finite element analysis (FEA) on a Y-type perfobond rib shear connection using Abaqus software. The performance of a shear connection is evaluated by conducting a push-out test. However, in practice, it is inefficient to verify the performance by conducting a push-out test with regard to all design variables pertaining to a shear connector. To overcome this problem, FEA is conducted on various shear connectors to accurately estimate the shear strength of the Y-type perfobond rib shear connection. Previous push-out test results for 14 typical push-out test specimens and those obtained through FEA are compared to analyze the shear behavior including consideration of the design variables. The results show that the developed finite element model successfully reflects the effects of changes in the design variables. In addition, using the developed FEA model, the shear resistance of a stubby Y-type perfobond rib shear connector is evaluated based on the concrete strength and transverse rebar size variables. Then, the existing shear resistance formula is upgraded based on the FEA results.