• Title/Summary/Keyword: electro-thermal

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Characteristic Test of the Electro Mechanical Brake Actuator for Urban Railway Vehicles (도시철도용 전기기계식 제동장치의 특성시험)

  • Kim, Min Soo;Oh, Seh Chan;Kwon, Seok Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.535-540
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    • 2016
  • The braking device in railway vehicles decelerates or stops the train by dissipating the thermal energy converted from kinetic energy into the air. Therefore, the brake system is crucial for safety. In this paper, we performed a study on an electromechanical brake actuator using an electrical motor as an alternative to pneumatic air cylinders to reduce the idle running time in braking, which subsequently increases braking distance, and to ensure reliable response characteristics. Especially, to analyze the response characteristics of the electromechanical brake actuator, we measure the delay time, response time and power consumption compared to the air cylinder. It is confirmed that the electromechanical brake actuator can reduce reaction time by 0.1 seconds (Braking Action) and 0.46 seconds (Brake Release) compared to the air cylinder.

Liquid Cooling System Using Planar ECF Pump for Electronic Devices (평면형 ECF 펌프를 이용한 전자기기 액체냉각 시스템)

  • Seo, Woo-Suk;Ham, Young-Bog;Park, Jung-Ho;Yun, So-Nam;Yang, Soon-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.12
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    • pp.95-103
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    • 2007
  • This paper presents a liquid cooling concept for heat rejection of high power electronic devices existing in notebook computers etc. The design, fabrication, and performance of the planar ECF pump and farced-liquid cooling system are summarized. The electro-conjugate fluid (ECF) is a kind of dielectric and functional fluids, which generates jet flows (ECF-jets) by applying static electric field through a pair of rod-like electrodes. The ECF-jet directly acts on the working fluid, so the proposed planar ECF pump needs no moving part, produces no vibration and noise. The planar ECF pump, consists of a pump housing and electrode substrate, achieves maximum flow rate and output pressure of $5.5\;cm^3/s$ and 7.2 kPa, respectively, at an applied voltage of 2.0 kV. The farced-liquid cooling system, constructed with the planar ECF pump, liquid-cooled heat sink and thermal test chip, removes input power up to 80 W keeping the chip surface temperature below $70\;^{\circ}C$. The experimental results demonstrate that the feasibility of forced-liquid cooling system using ECF is confirmed as an advanced cooling solution on the next-generation high power electronic devices.

1-D Microstructure Evolution of Electrostatic Sprayed Thermosetting Phenol-formaldehyde Resin Coating (정전분무법으로 제작된 열경화성 Phenol-formaldehyde resin 코팅층의 1차원적 미세구조 형성 메카니즘)

  • Kim, Baek Hyun;Bae, Hyun Jeong;Goh, Yumin;Kwon, Do-Kyun
    • Korean Journal of Materials Research
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    • v.26 no.9
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    • pp.472-477
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    • 2016
  • Microstructure evolutions of thermosetting resin coating layers fabricated by electrostatic spray deposition (ESD) at various processing conditions were investigated. Two different typical polymer systems, a thermosetting phenol-formaldehyde resin and a thermoplastic polyvinylpyrrolidone (PVP), were employed for a comparative study. Precursor solutions of the phenol-formaldehyde resin and of the PVP were electro-sprayed on heated silicon substrates. Fundamental differences in the thermomechanical properties of the polymers resulted in distinct ways of microstructure evolution of the electro-sprayed polymer films. For the thermosetting polymer, phenol-formaldehyde resin, vertically aligned micro-rod structures developed when it was deposited by ESD under controlled processing conditions. Through extensive microstructure and thermal analyses, it was found that the vertically aligned micro-rod structures of phenol-formaldehyde resin were formed as a result of the rheological behavior of the thermosetting phenol-formaldehyde resin and the preferential landing phenomenon of the ESD method.

Chlorine effect on ion migration for PCBs under temperature-humidity bias test (고온고습 전원인가 시험에서 Cl에 의한 이온 마이그레이션 불량)

  • Huh, Seok-Hwan;Shin, An-Seob
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.47-53
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    • 2015
  • By the trends of electronic package to be more integrative, the fine Cu trace pitch of organic PCB is required to be a robust design. In this study, the short circuit failure mechanism of PCB with a Cl element under the Temperature humidity bias test ($85^{\circ}C$/85%RH/3.5V) was examined by micro-structural study. A focused ion beam (FIB) and an electron probe micro analysis (EPMA) were used to polish the cross sections to reveal details of the microstructure of the failure mode. It is found that $CuCl_x$ were formed and grown on Cu trace during the $170^{\circ}C$/3hrs and that $CuCl_x$ was decomposed into Cu dendrite and $Cl_2$ gas during the $85^{\circ}C$/85%RH/3.5V. It is suggested that Cu dendrites formed on Cu trace lead to a short circuit failure between a pair of Cu traces.

Application of the Riser Heating Equipment to Control Shrinkage defects for Casting of the Propeller (선박용 프로펠러 주조시 수축결함 제어용 압탕가열장치 적용)

  • Mun, Hyeon-Jun;Kim, Chung-Sup;Park, Tae-Dong;Lee, Dong-Jo;Yun, Seog-Hwan
    • Journal of Korea Foundry Society
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    • v.28 no.2
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    • pp.74-78
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    • 2008
  • An integrated riser heating equipment has been developed to control shrinkage defects originated from casting of a marine propeller. The integrated riser heating equipment is composed of up/down moving parts, heating power source parts and an integrated controller. Heat capacity putting into the riser was calculated quantitatively on the base of a heat transfer analysis, which consisted of the establishment of heating model and the theoretical analysis for heat transfer. The riser heating equipment was evaluated through arc heating and electro-slag heating method. With the results, the arc type heating method was selected by considering high thermal efficiency, inexpensive cost, and convenient workship. This equipment improves the quality of a propeller casting and the poor working environment.

New polymeric host material for efficient organic electro phosphorescent devices

  • Jung, Choong-Hwa;Park, Moo-Jin;Eom, Jae-Hoon;Shim, Hong-Ku;Lee, Seong-Taek;Yang, Nam-Choul;Liand, Duan;Suh, Min-Chul;Chin, Byung-Doo;Hwang, Do-Hoon
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.843-845
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    • 2009
  • A polymeric host for triplet emitters composed of N-alkylcarbazole and tetramethylbenzene units was successfully synthesized. Efficient energy transfer was observed between this polymeric host and green phosphorescent dyes. The device fabricated using 5 wt% green 1 in the polymeric host as the emitting layer showed the best performance. Thin films of this host-guest system, exhibiting clear stripe patterns could be prepared through the LITI process. The patterned films were then used to fabricate electrophosphorescent devices, which show performance characteristics similar to those of spin-coated devices. The new host material is a good candidate to be used in polymer-based full-color electrophosphorescent light-emitting displays.

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Characteristic Accelerated Aging Assessment for Coolant Rubber Hose of Automotive Radiator (자동차 냉각기 고무호스의 가속 노화거동 평가)

  • Kwak, Seung-Bum;Choi, Nak-Sam;Kang, Bong-Sung;Shin, Sei-Moon
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.27-31
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    • 2006
  • Rubber hoses for automobile radiators are apt to degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. The aging behaviors of the skin part of the hoses due to thermo-oxidative and electro-chemical stresses were experimentally analyzed. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain as the aging time and temperature were large. On account of the penetration of coolant liquid into the skin part the weight of rubber specimens influenced by electro-chemical degradation (ECD) test increased, whereas their failure strain and IRHD hardness decreased. The hardness decreased further as the test site on the hose skin approached to the negative pole.

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Sintering and Consolidation of Silver Nanoparticles Printed on Polyimide Substrate Films

  • Yoon, Sang-Hwa;Lee, Jun-Ho;Lee, Pyoung-Chan;Nam, Jae-Do;Jung, Hyun-Chul;Oh, Yong-Soo;Kim, Tae-Sung;Lee, Young-Kwan
    • Macromolecular Research
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    • v.17 no.8
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    • pp.568-574
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    • 2009
  • We investigated the sintering and consolidation phenomena of silver nanoparticles under various thermal treatment conditions when they were patterned by a contact printing technique on polyimide substrate films. The sintering of metastable silver nanoparticles commenced at 180 $^{\circ}C$, where the point necks were formed at the contact points of the nanoparticles to reduce the overall surface area and the overall surface energy. As the temperature was increased up to 250 $^{\circ}C$, silver atoms diffused from the grain boundaries at the intersections and continued to deposit on the interior surface of the pores, thereby filling up the remaining space. When the consolidation temperature exceeded 270 $^{\circ}C$, the capillary force between the spherical silver particles and polyimide flat surface induced the permanent deformation of the polyimide films, leaving crater-shaped indentation marks. The bonding force between the patterned silver metal and polyimide substrate was greatly increased by the heat treatment temperature and the mechanical interlocking by the metal particle indentation.

Derivation of Simplified Formulas to Predict Deformations of Plate in Steel Forming Process with Induction Heating (유도가열을 이용한 강판성형공정에서 변형량 예측을 위한 계산식 유도)

  • Bae, Kang-Yul;Yang, Young-Soo;Hyun, Chung-Min;Won, Seok-Hee;Cho, Si-Hoon
    • Journal of Welding and Joining
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    • v.25 no.4
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    • pp.58-64
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    • 2007
  • Recently, the electro-magnetic induction process has been utilizing to substitute the flame heating process in shipyard. However, few studies have been performed to exactly analyze the deformation mechanism of the heating process with mathematical model. This is mainly due to the difficulty of modeling the inductor travelling on plate during the process. In this study, heat flux distribution of the process is firstly numerically analysed with the assumption that the process has a quasi-stationary state and also with the consideration that the heat source itself highly depends on the temperature of base plate. With the heat flux, the thermal and deformation analyses are then performed with a commercial program for 34 combinations of heating parameters. The deformations obtained and heating parameters are synthesized with a statistical method to produce simplified formulas, which easily give the relation between the heating parameters and deformations. The formulas are well compared with results of experiment.

Reflection of electro-magneto-thermoelastic plane waves in a rotating medium in context of three theories with two-temperature

  • Abo-Dahab, S.M.;Othman, Mohamed I.A.;Alsebaey, Ohoud N.S.
    • Structural Engineering and Mechanics
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    • v.78 no.1
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    • pp.23-30
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    • 2021
  • In this paper, we established the generalized thermoelasticity phenomenon in an isotropic elastic medium considering the electromagnetic field, rotation and two-temperature. Three theories of generalized thermoelasticity have been applied: Lord-Shulman (one relaxation time), Green-Lindsay (two relaxation times), as well as the coupled theory. We discussed some particular cases in the context of the wave propagation phenomenon in thermoelasticity. From solving the fundamental equations, we arrived that there are three waves: P-, T- and SV-waves that we calculated their velocities. The boundary conditions for mechanical stress and Maxwell's stress and thermal insulated or isothermal have been applied to determine the amplitudes ratios (reflection coefficients) for P-, T - and SV waves. Some utilitarian aspects are obtained from the reflection coefficients, presented graphically, and the new conclusions have been presented. Comparisons are made for the results predicted by different theories (CT, LS, GL) in the absence and presence of the electro-magnetic field, rotation, as well as two-temperature on the reflection of generalized thermoelastic waves. The results obtained concluded that the external parameters as the angle of incidence, electromagnetic field, rotation as well as the theories parameters have strong effect on the phenomenon.