• 제목/요약/키워드: electro-chemical corrosion

검색결과 56건 처리시간 0.026초

해수전착 코팅을 이용한 내부식성 철근의 개발 및 적용성에 대한 연구 (2) -해수전착된 구조용 철근의 적용성 평가 (Development and Application of Anti-Corrosive Steel Using Electro-Deposition of Sea Water (2)- Evaluation of Application Rebar with Electro-Deposition Using Sea Water)

  • 권성준;이상민;박상순
    • 한국구조물진단유지관리공학회 논문집
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    • 제16권6호
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    • pp.155-162
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    • 2012
  • 해수에 노출된 콘크리트 구조물은 시간의 경과에 따라 철근부식이 야기될 수 있으며, 이는 구조적인 성능저하로 진전된다. 1단계 연구에서 도출된 해수전착시스템의 개발을 통하여 2단계 연구에서는 해수전착 코팅된 철근 및 코팅철근을 사용한 RC 콘크리트 부재의 구조적, 내구적 성능이 평가되었다. 내구적 성능평가에서는 반전위 측정이 수행되었는데, 코팅된 철근은 일반철근의 35%수준의 부식속도를 가지고 있었으므로 높은 내부식성을 확보하고 있었다. 구조실험에서는 직접인장시험, 부착력시험, RC 부재를 이용한 휨 및 전단시험이 수행되었다. 인장강도 시험에서는 3.2%, 부착성능에서는 8.8%의 강도 증가가 코팅된 철근에서 평가되었다. RC보에 대한 실험에서는 최대하중 및 파괴형태는 두가지 경우에서 거의 동일하게 평가되었다. 해수전착된 시편은 철근주위에 콘크리트와 비슷한 화합물(수산화마그네슘, 탄산칼슘)이 형성되므로 부착력 및 강도를 일부 증가시키는 것으로 평가되었다. 해수전착철근은 피로, 내충격성, 장기침지실험 등을 통하여 성능이 입증되면 더욱 활발하게 사용될 것으로 사료된다.

선박용 알루미늄 합금재의 부식피로균열 진전특성과 그 억제에 관한 연구 (Corrosion Fatigue Cracking Propagation Characteristics and its Protection for the AL-Alloys of Shipbuilding)

  • 임우조;김수병;이진열
    • 수산해양기술연구
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    • 제25권2호
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    • pp.87-104
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    • 1989
  • Recently, with the tendency of more lightening, high-strength and high-speed in the marine industries such as marine structures, ships and chemical plants, the use of the aluminium Alloy is rapidly enlarge and there occurs much interest in the study of corrosion fatigue crack characteristics. In this paper, the initiation of surface crack and the propagation characteristics on the base metal and weld zone of 5086-H116 Aluminium Alloy Plate which is one of the Al-Mg serious alloy(A5000serious) used most when building the special vessels, were investigated by the plane bending corrosion fatigue under the environments of marine, air and applying cathodic protection. The effects of various specific resistances on the initiation, propagation behavior of corrosion fatigue crack and corrosion fatigue life in the base metal and heat affected zone were examined and its corrosion sensitivity was quantitatively obtained. The effects of corrosion on the crack depth in relation to the uniform surface crack length were also investigated. Also, the structural, mechanical and electro-chemical characteristics of the metal at the weld zone were inspected to verify the reasons of crack propagation behavior in the corrosion fatigue fracture. In addition, the effect of cathodic protection in the fracture surface of weld zone was examined fractographically by Scanning Electron Microscope(S.E.M.). The main results obtained are as follows; (1) The initial corrosion fatigue crack sensitibity under specific resistance of 25Ω.cm% show 2.22 in the base metal and 19.6 in the HEZ, and the sensitivity decreases as specific resistance increases (2) By removing reinforcement of weldment, the initiation and propagation of corrosion crack in the HAZ are delayed, and corrosion fatigue life increases. (3) As specific resistance decreases, the sensitivity difference of corrosion fatigue life in the base metal and HAZ is more susceptible than that of intial corrosion fatigue crack. (4) Experimental constant, m(Paris' rule) in the marine environment is in the range of about 3.69 to 4.26, and as specific resistance increases, thje magnitude of experimental constant, also increases and the effect by corrosion decreases. (5) Comparing surface crack length with crack depth, the crack depth toward the thickness of specimen in air is more deeply propagated than that in corrosion environment. (6) The propagation particulars of corrosion fatigue crack for HAZ under initial stress intensity factor range of $\Delta$k sub(li) =27.2kgf.mm super(-3/2) and stress ratio of R=0 shows the retardative phenomenon of crack propagation by the plastic deformation at crack tip. (7) Number of stress cycles to corrosion fatigue crack initiation of the base metal and the welding heat affected zone are delayed by the cathodic protection under the natural sea water. The cathodic protection effect for corrosion fatigue crack initiation is eminent when the protection potential is -1100 mV(SCE). (8) When the protection potential E=-1100 mV(SCE), the corrosion fatigue crack propagation of welding heat affected zone is more rapid than that of the case without protection, because of the microfissure caused by welding heat cycle.

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이온플레이팅법의 의해 제작한 Mg 박막의 중간층에 따른 전기화학적 내식특성 (Electro-chemical corrosion properties of Mg film ion-plated on different interlayers)

  • 백상민;양정현;배일용;문경만;이명훈
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2007년도 추계학술대회 논문집
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    • pp.46-46
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    • 2007
  • Zn, Al 및 Sn을 각각 도금한 강기판상에 Mg박막을 이온플레이팅법에 의해 제작하였다. 이와 같은 중간층을 가진 Mg막의 내식측정결과에 의하면, Mg과 갈바닉 전위차가 작은 Zn을 중간층으로 하여 제작한 Mg 막이 Fe 모재보다 낮은 자연 전위값을 안정적으로 유지하면서 희생양극적 방식효과를 장시간동안 나타내었다.

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Plasma-PVD법에 의해 제작한 Zn-Mg합금 박막의 특성 분석 (Properties Analysis of Zn-Mg Alloy Thin Films Prepared by Plasma Enhanced PVD Method)

  • 이경희;배일용;김여중;문경만;이명훈
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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    • pp.194-195
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    • 2005
  • (100-x)Zn xMg alloy films are prepared onto cold-rolled steel substrates; where x ranged from 0 to about 38 atomic %. The alloy films show microcrystalline and grain structures respectively, according to preparation conditions such as composition ratio of zinc and magnesium or gas pressures etc.. And X-ray diffraction analysis indicates not only the presence of Zn-Mg thin films with forced solid solution but also the one of $MgZn_2$ alloy films partly. In addition the influence of Mg/Zn composition ratio and morphology of the Zn-Mg alloy films on corrosion behavior is evaluated by electro-chemical anodic polarization tests in deaerated 3% NaCl solution. From this experimental results, all the prepared Zn-Mg alloy films showed obviously good corrosion resistance to compare with 99.99% Zn and 99.99% Mg Ingots for evaporation metal. It is thought that the Zn-Mg films with effective forced solid solution prepared by plasma enhanced PVD method, produces smaller and denser grain structure so that may improve the formation of homogeneous passive layer in corrosion environment.

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건식플라즈마 표면처리법에 의한 마그네슘 합금의 내식특성 향상 (A Study on the Enhancement of Corrosion Resistance of Magnesium Alloy by Dry Plasma Process)

  • 윤용섭
    • 해양환경안전학회지
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    • 제17권2호
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    • pp.155-160
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    • 2011
  • 현재 지구온난화 등의 환경문제로 인해 각종 산업분야에서 정량화에 대한 요구가 증대되어 해양산업에도 그 수요가 증가하고 있는 실정이다. 따라서 본 연구에서는 차세대 경량화 재료인 마그네슘이 활용되기 위해서 반드시 극복해야할 가장 중요한 특성인 내식특성에 대하여 고찰하고, 그 내식특성 향상을 위한 마그네슘 박막의 Morphology나 결정배향성의 영향을 해명하고자 하였다. 실험결과로부터 제작한 Mg 박막의 전기화학적 내식특성은 Ar 가스압이 높은 조건에서 제작한 막일수록 내식특성이 우수하였다. 이러한 경향은 표면 및 단면의 Morphology와 결정배향성과의 상관관계를 통하여 설명 가능하였다.

12Cr합금강의 부식열화에 의한 피로파괴 특성 (Fatigue Fracture Characteristics by Corrosion Degradation of 12Cr Alloy Steel)

  • 조선영;김철한;배동호
    • 대한기계학회논문집A
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    • 제25권6호
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    • pp.996-1003
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    • 2001
  • In order to investigate the fatigue fracture characteristics by corrosion degradation of 12Cr alloy steel, both the fatigue characteristics in air of them artificially degraded during long period and the corrosion fatigue characteristics were experimentally evaluated in various environments which were determined from electro-chemical polarization tests. And also, their fracture mechanisms were analyzed and compared, fractographyically. From their results, the fracture mechanical characteristics of it artificially degraded during long period in the distilled water, 3.5 wt.% NaCl solution and 12.7wt.%(1M) Na$_2$SO$_4$solution of 25, 60 and 90$\^{C}$ did not show distinguishable difference comparing with non-corroded one in regardless of temperature and degradation period. It means that degradation of the material by just surface corrosion does not remarkably affect to fatigue crack growth. On the other hand, the crack growth rates by corrosion fatigue increased due to activity increase of corrosive factors such as OH(sub)-,Cl(sup)- and SO$_4$(sup)- at the crack tip with temperature increase. Therefore, the crack growth rates by corrosion fatigue were more faster than that in air of the artificially degraded specimen due to the such difference of crack growth mechanism.

염소성분에 의한 터빈 EHC계통 손상에 관한 연구 (A Study on the Trouble of Turbine EHC System by Chloride)

  • 김성민;양천규;윤기남;정재원;신을령
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2000년도 유체기계 연구개발 발표회 논문집
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    • pp.366-372
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    • 2000
  • In a power plant, it is generally accepted that a turbine governor system is necessary to control amount of steam supply toward the turbine system. There are many kinds of trouble at this governor system, which is recognized one of the most sensitive systems in the power plant. Especially we have experienced the internal leakage of motorization oil of servo valve. In the study, we investigated the mechanism of an internal leakage such as erosion by foreign materials and corrosion by chemical reaction between chloric healed oil and motorization oil. A precautionary measures is also performed to help the field service engineers.

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송배전용 Al-Cu 접속금구의 신뢰도 향상에 관한 연구(II) 압축형 및 폭발용접형 접속금구의 내식성 비교 (Study on the Improvement of the Reliability of Al-Cu Connections in Power Distribution Systems(II))

  • 하윤철;배정효;하태현;이현구;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 추계학술대회 논문집 전력기술부문
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    • pp.370-372
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    • 2003
  • As there expands the usage of Al-Cu connections to interface aluminum and copper in power distribution systems, efforts to mitigate the mechanical, electrical or electro-chemical degradation are widely spreading. The explosive bending technology, in particular, has been thought as a countermeasure for the degradation. In this paper, electrochemical analysis and optical microscopic observation are carried out in order to compare the corrosion resistivities of the commercial compression type bimetallic sleeve and the explosion type bimetallic sleeve. The results show that the explosive bonding technology can prevent the interfacial corrosion caused by the formation of crevices and pits as well as from galvanic potential difference.

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Effect of C/Ti Atomic Ratio of TiCx Raw Powder on the Properties of Ti-Mo-W-TiC Sintered Hard Alloy

  • Nakahara, Kenji;Sakaguchi, Shigeya
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.109-110
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    • 2006
  • We have studied the effect of C/Ti atomic ratio of TiCx (x=0.5, 0.75 and 1.0) raw powder on the properties of the Ti-Mo-WTiC sintered hard alloy. The decrease of C/Ti atomic ratio accelerated the densification in the sintering process. The hardness was remarkably improved up to 1350HV with decreasing the C/Ti atomic ratio because of increase of TiCx phase volume content and its fine dispersion. From the results of electro-chemical tests in acid and 3% NaCl solutions, it was obvious that every alloy had excellent corrosion resistance, which meant about 200 times better than that of WC-Co cemented carbide.

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플라즈마 전해산화 처리된 마그네슘 합금의 표면 물성에 미치는 후-열처리 온도의 영향 (Effect of Subsequent-Annealing Temperature on Surface Properties of Plasma Electrolytic Oxidation-Treated Mg Alloy)

  • 고영건;김용민;남궁승;신동혁
    • 소성∙가공
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    • 제18권8호
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    • pp.625-632
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    • 2009
  • The influence of the subsequent-annealing(SA) temperature on the plasma electrolytic oxidation(PEO)-treated Mgbased alloy was investigated in terms of surface properties associated with hardness and corrosion. For this purpose, a series of the SA treatments were performed on the PEO-treated samples at four different temperatures, i.e., 100, 150, 200, and $250^{\circ}C$ for 10 hrs. When compared to the sample without SA, the samples annealed at temperatures higher than $200^{\circ}C$ showed a difference in surface morphology due to the volume expansion accompanied by the dehydration reaction where the part of $Mg(OH)_2$ changed into MgO, working as harder phase. From the results of nano-indentation tests, the applied loads of the samples were seen to increase with increasing SA temperatures. However, the electro-chemical and corrosion properties of the sample annealed at $150^{\circ}C$ were higher than those of the samples annealed at three temperatures.