• Title/Summary/Keyword: electric furnace

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Flexural Behavior of Reinforced Concrete Columns Using Electric Arc Furnace Oxidizing Slag Aggregates (전기로 산화슬래그 골재를 사용한 철근콘크리트 기둥의 휨 거동)

  • Jung, You-Jin;Lee, Young-Hyun;Kim, Sang-Woo;Kim, Kil-Hee
    • Journal of the Korea Concrete Institute
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    • v.24 no.3
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    • pp.267-273
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    • 2012
  • This study is performed to evaluate the flexural performance of reinforced concrete columns with electric arc furnace oxidizing slag aggregates. Electric arc furnace slag is a by-product obtained from the process of refining scrap steel. The electric arc furnace slag can be used as a concrete aggregate, because it mainly consists of CaO and $SiO_2$, similar to natural rocks and minerals. Three rectangular columns with various types of aggregate were cast to test in flexure. All of the test specimens had a cross-section of $250{\times}250$mm and a height of 1,500 mm in test region. The specimens were designed to apply reversed cyclic antisymmetric moment and constant axial force. The experimental results showed that the specimens with electronic arc furnace oxidizing slag aggregates had superior flexural performance than the specimen with natural aggregates.

Study on Utilization of Electric Arc Furnace Oxidizing Slag as Fine Aggregates for Cement Concrete (전기로 산화 슬래그의 콘크리트용 잔골재 활용)

  • Kim, Sang Myoung;Park, Ju Won;Lee, Hoon Ha;Kim, Ki Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.3A
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    • pp.407-415
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    • 2008
  • Hydration reaction of Free-CaO is thought to be the main reason of expansion failure of slag. A lot of research institutions are conducting studies on solutions to this problem, and moreover it has been carried out how to make use of aggregates for concrete. While studies covering wide rage of blast furnace slag have been accomplished in the country, studies on steelmaking slag are insufficient. Therefore, this study aimed at analyzing basic physical properties of electric arc furnace oxidizing slag, which is the main material, and furthermore it focused on how to make use of aggregates for concrete examining chemical mechanism, which can be put to practical use. To address this issue, components of electric arc furnace oxidizing slag were analyzed with measurement of physical properties, followed by long-term strength and detailed durability analysis, which can evaluate the appropriateness of application of cement concrete. Besides the environmental conservation and recycling which can be obtained by application of industry byproducts, commercializing of electric arc furnace oxidizing slag as fine aggregates for cement concrete are expected.

Numerical Analysis on Plasma Characteristics of a DC Electric Arc Furnace (직류 전기 아크로에서의 플라즈마 특성에 관한 수치해석)

  • Lee J. H.;Han B. Y.;Kwak S. M.;Lee Y. W.;Kim C. W.
    • 한국전산유체공학회:학술대회논문집
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    • 2003.08a
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    • pp.212-218
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    • 2003
  • In order to analyze the heat transfer phenomena in the plasma flames, a mathematical model describing heat and fluid flow in an electric arc has been developed and used to predict heat transfer from the arc to the steel bath in a DC Electric Arc Furnace. The arc model takes the separate contributions to the heat transfer from each involved mechanism into account, i.e. radiation, convection and energy transported by electrons. The finite volume method and a SIMPLE algorithm are used for solving the governing MHD equations, i.e., conservation equations of mass, momentum, and energy together with the equations describing a $\kappa-\epsilon$ model for turbulence. The model predicts heat transfer for different currents and arc lengths. Finally these calculation results can be used as a useful insight into plasma phenomena of the industrial-scale electric arc furnace. From these results, it can be concluded that higher arc current and longer arc length give high heat transfer.

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Heat Transfer Analysis in High Efficiency Electric Melting Furnace (고효율/친환경 전기 용해로 내의 열전달 해석)

  • Seol, Dong-Il;Lee, Byung-Hwa;Jeon, Chung-Hwan;Chang, Young-June
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2285-2290
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    • 2007
  • The main objective of this study is to analyze the heat transfer characteristics in the electric melting furnace. Local temperatures are measured at various location in the furnace using the B-type thermocouples. In this paper, the numerical simulation was performed using the ANSYS software, and compared with experimental data. Mathematical heat transfer model for the prediction of temperature distribution has been developed by considering the thermal radiation among heating element, crucible and insulating materials. The results show that the temperature distributions predicted by the numerical simulation agree with experimental results comparatively.

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Properties of the Expansion in Concrete with Electric Arc Furnace Slag Aggregate after Aging (에이징 처리 전기로슬래그골재를 활용한 콘크리트의 팽창특성)

  • 문한영;유정훈;백우열
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.613-618
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    • 2002
  • Steel slag produced in steel making process is divided with electric arc furnace slag and converter slag. Compared with the blast furnace slag, converter slag has the expansibility due to the reaction with water and free CaO. Therefore it is specified in Standard Specification for Concrete in Korea that steel slag aggregate must not be used in concrete. In this study, we treat electric arc furnace slag aggregate(EAFSA) for concrete before and after several aging process to reduce expansibility. The fundamental properties are measured, which are specific gravity, unit weight, abrasion value and immersion expansion ratio, as concrete aggregate. To understand the suitability of EAFSA for concrete, we made the concrete with EAFSA and then determined the strength and the volume change in EAFSA concrete. From the results EAFSA treated with steam aging process has potentiality for concrete aggregate.

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Generalized predictive control with exponential weight to control tempera-tures in ceramic drying furnace (세라믹 건조로 온도 제어를 위한 가중계수를 갖는 일반형 예측제어)

  • 임태규;성원준;금영탁;송창섭
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.13 no.6
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    • pp.284-289
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    • 2003
  • The electric furnace, inside which the desired temperature is kept by the generated heat, is known to be a difficult system to control and model exactly because system parameters and response delayed time are varied as the temperature and positions are changed. In this study, the GPCEW (generalized predictive control with exponential weight), which always guarantees the stability of the closed loop system and can be effectively applied to the internally unstable system, was introduced to the ceramic drying electric furnace and was verified by showing its temperature tracking performance experimentally.

A Study on the Fuzzy Control of Electric Furnace (전기로의퍼지제어에 관한 연구)

  • 명노직;강민구;허욱열
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.40 no.12
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    • pp.1262-1268
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    • 1991
  • The electric furnace which has time delay and time varying characteristics cannot be controlled easily. In this paper, a fuzzy controller for a electric furnace is implemented using one chip processor 8751 and IBM PC. The fuzzy controller is implemented in the PC. The One chip processor 8751 can sense the furnace internal temperature and pass it to IBM PC and generate the driving signal for SSR. The membership function of the fuzzy controller is determined by Least Square method. from the experiments, we can show that the fuzzy controller can improve robustness to the load variation. And the settling time is reduce 4500 (sec) to 2500 (sec).

Properties of Mortar according to Gradation change of Electric Arc Furnace Oxidizing Slag Fine Aggregate made by Rapidly Cooled Method (급냉 전기로 산화슬래그 잔골재의 입도 변화에 따른 모르타르의 특성)

  • Kim, Jin-Man;Kwak, Eun-Gu;Choi, Sun-Mi;Kim, Ji-Ho;Lee, Won-Young;Oh, Sang-Youn
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.112-118
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    • 2012
  • Steel industry produces many by-products and wastes such as blast furnace slag, electric arc furnace slag, and converter slag. As in the case of rock, the main component of steel slag are CaO and $SiO_2$ ; further, steel slag is as alkaline as portland cement or concrete. Electric arc furnace oxidizing slag is possible to use as an aggregate for concrete ; however, it has been reclaimed because of it's expansibility caused by free CaO. Recently, a innovative rapid cooling method for melting steel slag has been developed in Korea, which reduces free lime content to minimum level and increases the stability of iron oxide. Therefore, this study describes the results of a series of research to utilize globular shape of electric arc furnace oxidizing slag fine aggregates made by rapidly cooled method for the construction industry by cooling rapidly melted slag from the steel industry. First of all, an experiment was carried out to investigate the quality characteristics of rapidly cooled electric arc furnace oxidizing slag fine aggregates in order to determine whether they can be applied to the construction industry. Then, by applying them to concrete of various particle sizes, we explored experimentally the desired condition to apply rapidly cooled electric arc furnace oxidizing slag fine aggregates to concrete.

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Properties of Reformed Electric Arc Furnace Slag as Cement Admixtures (용융개질 전기로슬래그의 시멘트 혼화재로서 특성)

  • Kim, Kee-seok;Bae, In-kook;Seo, Joo-beom;Choi, Jae-Seok;Lee, Yoon-kyu;Kim, Hyung-seok
    • Resources Recycling
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    • v.24 no.6
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    • pp.31-37
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    • 2015
  • Ground granulated blast-furnace slag (GGBFS) which is by-product of steel industry has been recycled as a cement admixture though the other steel slags are used as aggregates. In this study, the electric arc furnace slag (EAFS) was used as a cement admixture after the reduction of iron oxide in the slag at the interface of molten slag and water quenching. Consequently, the reformed EAFS (REAFS) had higher grindability than that of granulated blast furnace slag. And in mortar tests, the strength properties of specimens using REAFS were 98% of plain specimens of GGBFS upto 20% replacement ratio of GGBFS with REAFS.

A Study on the Characteristics of Manufactured Mg Crown on the Calcining Conditions of Dolomite (백운석의 소성 조건에 따른 제조 Mg crown의 특성에 관한 연구)

  • Hwang, Dae Ju;Yu, Young Hwan;Lee, Jong Dae
    • Korean Chemical Engineering Research
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    • v.59 no.4
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    • pp.611-625
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    • 2021
  • Mg crowns were manufactured using domestic dolomite (Ca·Mg(CO3)2) (20~30 mm). In order to manufacture the calcined dolomite (CaO·MgO), (a) electric furnace (950 ℃, 480 min) and (b) microwave furnace (950 ℃, 60 min) processes were used. As a result of XRD analysis, it was analyzed as (a) CaO 56.9 wt%, MgO 43.1 wt% by electric furnace process and (b) CaO 55 wt%, MgO 45 wt% by microwave furnace process. Even when the decarbonation reaction time of dolomite was shortened by 1/8 in microwave furnace process compare with electric furnace process, the calcined dolomite could be produced. The hydration reaction (ASTM C 110) is a standard for the hydration reactivity of calcined dolomite, and the calcined dolomite produced by electric furnace process showed a high hydration reactivity (max temp 79.8 ℃/1.5 minutes). Such hydration reactivity was occurred by only CaO hydration reaction and that was confirmed by XRD analysis. The calcined dolomite produced by microwave furnace process showed low hydration reactivity (max temp 81.7 ℃/19.5 minutes). Such low hydration reactivity was occurred by CaO and MgO hydration reaction due to the hydration reaction of CaO thereafter occurring of the hydration reaction of MgO, and that was confirmed by XRD analysis. The prepared Mg crown were 58.8 g and 74.6 g by electric furnace and microwave furnace processes, respectively, under the reaction conditions of 1,230 ℃, 60 min, 5 × 10-2 torr by silicothermic reduction.