• Proceedings of the KIEE Conference
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• 2005.10b
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• pp.505-507
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• 2005

In this paper, a timing analysis is performed for the CAN-based simulator system for a fuel cell hybrid electric vehicles. The CAN protocol is recently being used for conventional vehicles, however, the network-induced delay can make the in-vehicle network system unstable. This problem may be occurred in the future vehicles because more ECUs are being required than recent vehicles. In order to develop a stable network-based control system, timing analysis is required at the design process. Throughout this analysis, timing parameters that affect transmission delay are examined and an effective method of predicting a sampling time for a stable communication via CAN protocol. In order to show the validityof suggested timing analysis. some experiments are performed using DSPs with CAN module.

• The Transactions of the Korean Institute of Power Electronics
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• v.5 no.3
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• pp.285-290
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• 2000

본 논문에서는 기존 HEV의 단점을 보완한 일정 엔진-발전기 출력/가변 전지 출력의 직렬형 HEV를 제안하고 직렬형 HEV 등가실험장치를 구성하였다. 제안된 연계운전방식은 엔진/발전기 출력을 일정하게 유지해서 전동기에서 요구하는 출력이 발전기를 출력보다 크면 전지에서 방전을 하고 전동기에서 요구하는 출력이 발전기 출력보다 작으면 전지에 충전을 하게된다. 내연기관 시뮬레이션과 로드 프로파일을 통한 실험결과로부터 적은 배기가스 방출량과 높은 에너지 효율을 갖는 직렬형 HEV 최적운전방식으로 이용될 수 있음을 증명하였다.

• Proceedings of the KIPE Conference
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• 2007.07a
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• pp.347-349
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• 2007

Charge equalization scheme for HEV lithium-ion battery system is proposed in this paper, where all the primary windings with in parallel bi-directional switches are coupled in series to provide the equalizing energy from the whole battery string to the specific under charged cells. Moreover, to realize minimized size of equalization circuit employing the proposed cell balancing scheme, the optimal power rating design rule according to equalization time and SOC distribution of imbalance is proposed. A prototype of HEV lithium-ion battery system of four cells shows the outstanding charge equalization performance while maintaining greatly reduced size of cell balancing circuit.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.11
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• pp.5128-5134
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• 2011

This paper investigates the dq current trajectory for maximum torque per ampere(MTPA) operation of an interior PM synchronous motor for HEV(Hybrid Electric Vehicle). Based on the dq current trajectory for the MTPA operation derived from the motor parameters, the change of the MTPA operating point for the variation of the motor parameters including the magnet flux and the dq inductances is considered. The dq current trajectory for MTPA operation is verified through the experiment.

• Journal of the Korean Society of Industry Convergence
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• v.26 no.4_2
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• pp.591-598
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• 2023

In this study, the corrosion resistance by salt spray was evaluated using A6061-T6 for an electric vehicle battery pack case coated with an organic/inorganic hybrid solution. The lowest curing temperature of 190 ℃ resulted in significant corrosion and pitting. Meanwhile, no corrosion was observed in the coated specimens at 210 ℃ and 230 ℃ except at 210 ℃ - 6 min and 8 min. The surface of the as-received coating specimen observed by FE-SEM exhibited streaks and dents in the rolling direction, but the coating surface was clean. On the 190 ℃ - 6 min coating specimen, which had a lot of corrosion, rolling streaks spread, and dents were caused by corrosion. The 200 ℃ - 12 min coating specimen did not show corrosion, but it showed an etched surface. In the line profile, Si, the main component of the coating solution, was detected the most, and Ti was also detected. In the coating specimens with salt spray, O increased and Si decreased, regardless of corrosion. The peeling rate by adhesion evaluation was 26 - 87% for the 190 ℃ coating specimen, 4 - 83% for the 210 ℃ coating specimen, and 94 - 100% for the 230 ℃ coating specimen. The optimal curing conditions for the coating solution used in this study were 210 ℃ for 10 min.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.38 no.3
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• pp.227-234
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• 2014

Fuel consumption rates of electric vehicles strongly depend on their battery performance. Because the battery performance is sensitive to the operating temperature, temperature management of the battery ensures its performance and durability. In particular, the temperature distribution among modules in the battery pack affects the cooling characteristics. This study focuses on the thermal modeling of a battery pack to observe the temperature distribution among the modules. The battery model is a prismatic model of 10 NiMH battery modules. The thermal model of the battery consists of heat generation, convective heat transfer through the channel and conduction heat transfer among modules. The heat generation is calculated by the electric resistance heat during the charge/discharge state. The model is used to determine a strategy for proper thermal management in Electric vehicles.

• Journal of the Microelectronics and Packaging Society
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• v.21 no.4
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• pp.1-13
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• 2014

The paper gives an overview of the concepts, basic requirements, and trends regarding packaging technologies of power modules in hybrid (HEV) and electric vehicles (EV). Power electronics is gaining more and more importance in the automotive sector due to the slow but steady progress of introducing partially or even fully electric powered vehicles. The demands for power electronic devices and systems are manifold, and concerns besides aspects such as energy efficiency, cooling and costs especially robustness and lifetime issues. Higher operation temperatures and the current density increase of new IGBT (Insulated Gate Bipolar Transistor) generations make it more and more complicated to meet the quality requirements for power electronic modules. Especially the increasing heat dissipation inside the silicon (Si) leads to maximum operation temperatures of nearly $200^{\circ}C$. As a result new packaging technologies are needed to face the demands of power modules in the future. Wide-band gap (WBG) semiconductors such as silicon carbide (SiC) or gallium nitride (GaN) have the potential to considerably enhance the energy efficiency and to reduce the weight of power electronic systems in EVs due to their improved electrical and thermal properties in comparison to Si based solutions. In this paper, we will introduce various package materials, advanced packaging technologies, heat dissipation and thermal management of advanced power modules with extended reliability for EV applications. In addition, SiC and GaN based WBG power modules will be introduced.

• Transactions of the KSME C: Technology and Education
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• v.2 no.1
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• pp.9-13
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• 2014

Nowadays, among several reasons for customers to choose their own cars, NVH performance plays much important role. The concern for the car interior noise is increasing recently, because electric cars and hybrid cars generate less engine noise which was the main noise of traditional cars. According to oversea references, high Lateral Dynamic Stiffness (LDS) of vehicle wheels is described to reduce Structure Bone Noise (SBN) which is being generated while driving cars. However availablet test standards and test results are not enough, in this study the interior noise has been measured after attaching a same tyre to several wheels which has different Lateral Dynamic Stiffness. The test has verified that the interior noise differs depending on Lateral Dynamic Stiffness of wheels. As to this, the reduction of the interior noise can be possible with the optimal design of the wheel.

• Journal of Electrical Engineering and Technology
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• v.10 no.3
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• pp.1075-1080
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• 2015

A hybrid electric vehicle (HEV) powertrain has more than one energy source including a high-voltage electric battery. However, for a high voltage electric battery, the average current is relatively low for a given power level. Introduced to increase the voltage of a HEV battery, a compact, high-efficiency boost converter, sometimes called a step-up converter, is a dc-dc converter with an output voltage greater than its input voltage. The inductor occupies more than 30% of the total converter volume making it difficult to get high power density. The inductor should have the characteristics of good thermal stability, low weight, low losses and low EMI. In this paper, Mega Flux^® was selected as the core material among potential core candidates. Different structured inductors with Mega Flux^® were fabricated to compare the performance between the conventional air cooled and proposed potting structure. The proposed inductor has reduced the weight by 75% from 8.8kg to 2.18kg and the power density was increased from 15.6W/cc to 56.4W/cc compared with conventional inductor. To optimize the performance of proposed inductor, the potting materials with various thermal conductivities were investigated. Silicone with alumina was chosen as potting materials due to the high thermo-stable properties. The proposed inductors used potting material with thermal conductivities of 0.7W/m·K, 1.0W/m·K and 1.6W/m·K to analyze the thermal performance. Simulations of the proposed inductor were fulfilled in terms of magnetic flux saturation, leakage flux and temperature rise. The temperature rise and power efficiency were measured with the 40kW boost converter. Experimental results show that the proposed inductor reached the temperature saturation of 107℃ in 20 minutes. On the other hand, the temperature of conventional inductor rose by 138℃ without saturation. And the effect of thermal conductivity was verified as the highest thermal conductivity of potting materials leads to the lowest temperature saturations.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.6
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• pp.74-79
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• 2019

The military vehicle produces electric power through an engine-integrated serial hybrid generator that is connected to the engine and does not have a separate generator installation space. However, depending on the mechanical characteristics of the connection between the generator and the engine, iron oxide for internal rusting and lubrication grew scattered. The iron oxide is adhered to the starter to deteriorate the starting performance, and there is a problem that the noise of the leg due to wear of the gear is increased. To solve this problem, the connection spline material and the surface treatment of the engine were improved and the shape was changed to a grease sealing type to prevent the generation of iron oxide inside. As the shape of the generator connector composing the shafting system was changed, the integrity of the structure was confirmed through the torsional endurance test. In addition, through the actual vehicle load test, it was verified that no corrosion occurred during the target life span without internal corrosion. It was confirmed that the anti-scattering structure of the grease effectively suppresses the generation of iron oxide, thereby reducing the noise generated from the generator. In this paper, we propose a fundamental solution to the degradation of the starter and the noise generation by preventing the back corrosion caused by the serial hybrid generator installed between the engine and the transmission.