• 제목/요약/키워드: effect of fluidity

검색결과 300건 처리시간 0.027초

고압 금형 주조용 Al-4%Mg-0.9%Si 합금의 주조특성에 미치는 Fe, Mn 함량의 영향 (Effect of Fe, Mn Content on the Castability of Al-4%Mg-0.9%Si Alloys for High Pressure Die Casting)

  • 김헌주
    • 한국주조공학회지
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    • 제33권2호
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    • pp.55-62
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    • 2013
  • Effect of Fe and Mn contents on the castability of Al-4wt%Mg-0.9wt%Si system alloy has been studied. According to the analysis of cooling curve for Al-4wt%Mg-0.9wt%Si-0.3wt%Fe-0.3/0.5wt%Mn alloy, ${\alpha}-Al_{15}(Fe,Mn)_3Si_2$ and ${\beta}-Al_5FeSi$ phases crystallized above eutectic temperature of $Mg_2Si$. Therefore, these phases affected both the fluidity and shrinkage behaviors of the alloy during solidification. As Fe and Mn contents of Al-4wt%Mg-0.9wt%Si system alloy increased from 0.1 wt% to 0.4 wt% and from 0.3 wt% to 0.5 wt% respectively, the fluidity of the alloy decreased by 26% and 33%. When Fe content of the alloy increased from 0.1 wt% to 0.4 wt%, 23% decrease of macro shrinkage and 19% increase of micro shrinkage appeared. Similarly, Mn content of the alloy increased from 0.3 wt% to 0.5 wt%, 11% decrease of macro shrinkage and 14% increase of micro shrinkage appeared. Judging from the castability of the alloy, Al-4wt%Mg-0.9wt%Si alloy with low content of Fe and Mn, 0.1 wt% Fe and 0.3 wt% Mn, is recommendable.

WS2 윤활제를 첨가한 마이크로 다이아몬드 블레이드의 절삭성능과 기계적 특성 (Cutting Efficiency and Mechanical Characteristics of Diamond Micro-blades Containing WS2 Lubricant)

  • 김송희;장재철
    • 한국표면공학회지
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    • 제45권1호
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    • pp.37-42
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    • 2012
  • $WS_2$ powder was added to the Cu/Sn bond metal of diamond micro-blades for machining of semi-conductor and IC chips to improve cutting efficiency. The effect of $WS_2$ additive on cutting efficiency was investigated and compared with the micro-blades with $MoS_2$ developed in previous research. Flexural strength, frictional coefficient, and wear resistance of blades decreased with $WS_2$ but wear depth increased. It was found that the blades including $WS_2$ consumed less momentary energy than the blades containing $MoS_2$ during dicing test. Micro-blades containing $WS_2$ exhibited lower flexural strength than the blades with $MoS_2$ resulting from higher amount of sintering defects relevant to the less effectiveness of $WS_2$ on fluidity. The effect of $WS_2$ and $MoS_2$ on fluidity during sintering was analyzed in terms of mismatching degree between the longitudinal direction of lubricant particles and the perpendicular direction to the compact loading. The blade with 8.1 vol.% of $WS_2$ showed the best cutting efficiency.

A356 합금의 발포 특성 및 기계적 성질에 미치는 점증제의 영향 (The Effect of Thickening Agent on Foaming and Mechanical Properties of A356 Alloy)

  • 탁병수;김병구;정승룡;허보영
    • 한국주조공학회지
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    • 제30권6호
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    • pp.241-246
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    • 2010
  • The viscosity of foam metal is necessary to get the pores, but it is difficult to manufacture net-shape foam, because the fluidity decreases by increasing viscosity. In this study, the A356 alloy which has good fluidity and less defect was selected and fabricated to foam metal. To understand about effect of thickening agent on foaming and mechanical properties, quantity of thickening agent was changed. The pore size, porosity and distribution of foam metal were measured by i-solution program. And compression test were performed by UTM. In case of 3.0wt% Ca in thickening agent, it is found that most of foam consist of homogeneous shape, and the growth height had the highest value of 204 mm in the all fabricated foams. The porosity was 93% and compressive strength was 3.1 MPa. In the microstructure, the $Al_2Si_2Ca$ intermetallic compound and Ti were observed. The vickers hardness value rose with increasing viscosity value.

프리믹스 시멘트의 물리적 특성에 미치는 결합재조합 및 실리카퓸 종류의 영향 (Effect of the Various Combinations of the Binders and the Silica Fume Types to the Physical Properties of the Pre-Mix Cement)

  • 김성일;김기훈;배장춘;이해일;김성수;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2007년도 추계 학술논문 발표대회
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    • pp.37-40
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    • 2007
  • This study investigates the effect of the pre-mix cement to the physical properties of the concrete according to the various combinations of the binders and the silica fume types. The results are summarized as following. For the properties of the fresh, the fluidity in the case that OPC+cilica fume-blast-furnace slag is appropriate compared to OPC+cilica fume+fly ash. Expecially, it is favorable when pre-mix is used. The fluidity time of the A, B depending on silica fume types is favorable, but it is decreased on C. The air content depending on silica fume types is low when the fly ash is used. Specially, the air content in the case that pre-mix is used is low caused by the dispersion of the silica fume. For the properties of the hardened concrete, the compressive and flexible strength when the blast-furnace slag is pre-mixed are high, and they exceed OPC. The strength depending on the silica fume types is high on B, and the strength of the others is similar.

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대두사포닌이 침투된 인공 인지질 생체유사막의 열에 의한 상변화에 관한 연구 (The Thermotropic Phase Behaviors of Artificial Phospholipid Liposomes Incorporated with Soyasaponin)

  • Kim, Nam-Hong;Roh, Sung-Bae
    • 한국식품영양과학회지
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    • 제22권3호
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    • pp.323-327
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    • 1993
  • 인공 생체유사막을 인지질인 dimyristoyl phosphatidylcholine (DMPC)로 제조하여 인지질 막에 미치는 대두사포닌의 영향을 시차열량 분석계로 연구하였다. 대두사포닌이 침투되기 전, 후의 인지질막의 상그림을 얻어 상 전이시 엔탈피의 변화와 협동단위수를 상법에 따라 계산하였다. 대두사포닌이 침투된 인지질 막의 상그림은 순수 인지질 막의 상 그림에 비해 넓적하게 변하였으며 특이하게 상전이 온도를 낮추었다. 이것은 인지질막의 이중층에 침투된 대두사포닌이 인지질 이중층의 협동단위를 감소시킨 것으로 추정된다. 이러한 결과로 보아 대두사포닌은 인지질 막 이중층의 유동성에 중요한 영향을 미친다고 사료된다.

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Mg-Al 합금의 크리프 거동에 미치는 합금원소의 영향 (Effect of Alloying Elements on Creep Behavior of Mg-Al Alloys)

  • 임현규;김세광;김도향
    • 한국주조공학회지
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    • 제32권1호
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    • pp.44-49
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    • 2012
  • In this study, three magnesium alloys were investigated; those are 1.5wt.% CaO added AM80, 1.0wt.% CaO added AM60, and conventional MRI153 alloys. Test specimens of three alloys were prepared by re-melting and casting into steel mold with ingots and machining. The mechanical properties and the creep behavior at 150 degrees Celsius of these specimens were determined and their microstructures were characterized using OM and SEM. For the application to die-casting, fluidity test were carried out with spiral mold. Compared with 1.0wt.% CaO added AM60 alloy, 1.5wt.% CaO added AM80 alloy exhibited good creep properties in all test conditions. Moreover, CaO added alloys showed better creep properties than MRI153 alloy at lower load condition. It is proposed that 1.5wt.% CaO added AM80 alloy is useful to apply to power-train parts such as transmission case in vehicles.

주조용 Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe 합금의 공정 Mg2Si 개량과 주조특성에 미치는 Sc, Sr 첨가원소의 영향 (Effect of Sc, Sr Elements on Eutectic Mg2Si Modification and Castability of Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe Casting Alloy)

  • 김헌주
    • 한국주조공학회지
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    • 제35권6호
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    • pp.147-154
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    • 2015
  • The effects of Sc and Sr elements on the modification of the eutectic $Mg_2Si$ phase and the castability were investigated in the Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe alloy. Measurements of the cooling curve and microstructure observations were performed to analyze the additional effects of Sc and Sr minor elements during the solidification process. A prominent effect found on the modification of the eutectic $Mg_2Si$ phase with additions of the Sr and Sc elements. Here, a fine eutectic $Mg_2Si$ phase and a decrease in the growth temperature of the eutectic $Mg_2Si$ phase were evident with an addition of Sc element up to 0.2 wt%. The growth temperature of the eutectic $Mg_2Si$ phase decreased and the effect on the modification of the eutectic $Mg_2Si$ phase increased with the addition of Sr element up to 0.02 wt%. The addition of 0.02wt%Sr had the strongest effect on the modification of the eutectic $Mg_2Si$ phase, and the resulting microstructure of the eutectic $Mg_2Si$ phase was found to have a fibrous morphology with a decreased aspect ratio and an increased modification ratio. Fluidity and shrinkage tests were conducted to evaluate the castability of the alloy. The addition of 0.02wt%Sr effectively increased the fluidity of the alloy, while an addition of Sc did not show any effect compared to when nothing was added. The maximum filling length was recorded for 0.01wt%TiB-0.02wt%Sr owing to the effect of the fine ${\alpha}$-Al grains. The macro-shrinkage ratio decreased, while the micro-shrinkage ratio increased with the addition of various eutectic modifiers. The highest ratio of micro-shrinkage was recorded for the 0.02wt%Sr condition. However, the total shrinkage ratio was nearly identical regardless of the amounts added in this study.

인공어초 3D 프린팅 제작을 위한 다성분계 결합재 기반 시멘트 복합체의 성능 평가 (Performance Evaluation of Cement Composite Using Multi-Component Binder for Artificial Reef Produced by 3D Printer)

  • 서지석;김효정;김윤용
    • 한국구조물진단유지관리공학회 논문집
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    • 제26권6호
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    • pp.139-147
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    • 2022
  • 이 연구에서는 다양한 결합재를 혼합하여 고강도 저알칼리형 인공어초용 시멘트 복합체를 설계하고 ME 방식 3D 프린터 출력 가능성을 평가했다. 그 결과, 3D 프린팅이 가능하도록 시멘트 복합체의 유동성을 조절하기 위해서는 물-결합재비, 규사-결합재비, 규사의 종류 등을 제어하는 것이 중요한 것으로 판단된다. 출력이 가능한 정도의 흐름값을 달성한 뒤 3D 프린터 출력물의 표면품질을 양호하게 유지하기 위해서는 증점제 첨가량을 조절하는 것이 필요하다. 또한, 알파형 반수석고를 사용한 배합에서는 급결효과를 제어하기 위해 응결조절제를 사용해야하며 이 배합의 흐름값을 유지하는 시간을 도출하여 출력시 적용하는 것이 필요하다. 재료의 요구 강도를 얻기 위해서는 우선 출력이 가능한 수준의 유동성을 만족시킨 후, 배합을 조정하면 가능하다. 알파형 반수석고를 포함한 다성분계 결합재의 사용으로 저알칼리형 인공어초용 3D 프린팅 배합을 설계하고 출력성을 확인하였으나, 알칼리 저감 효과를 정량적으로 평가하기 위해서는 추후 연구가 필요하다.

Inconel 625 GMA 용접성에 미치는 보호가스의 영향 (The effect of shielding gases on Inconel 625 GMA weldability)

  • 김영일;주정권;안재웅;최준태
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.217-219
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    • 2005
  • In the conventional GMAW of 9% Ni steel, Inconel wire has been employed. The major problem of the Inconel GMAW is that arc stability and fluidity of weld pool is poor. Lack of fusion and convex weld bead is liable to occur in case of 9% Ni steel because of low melting point of Inconel wire. In this study the effect of shielding gases on the Inconel 625 GMA weldability was investigated.

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석영미분말의 입자크기가 UHPC의 유동성 및 강도에 미치는 영향 (Effect of siliceous powder's particle size on the workability and strength of UHPC)

  • 강수태;박정준;류금성;고경택;김성욱;이장화
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 춘계 학술발표회 제20권1호
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    • pp.441-444
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    • 2008
  • 본 연구에서의 초고성능 콘크리트(Ultra High Performance Concrete, UHPC)는 모래, 시멘트, 실리카퓸, 석영미분말, 강섬유 및 고성능감수제 등으로 구성되며, 평균입경 약 0.5mm이하의 아주 작은 입자들로 구성된다. 일반적으로 석영미분말는 일정크기 이상의 공극을 메움으로써 물리적 성능개선의 효과가 있으며 또한 높은 $SiO_2$함량을 가지므로 고온 또는 고압의 양생조건에서 시멘트 수화물과의 화학반응을 통해서도 성능 향상효과가 있는 것으로 알려져 있다. 본 연구에서는 상압, $90^{\circ}C$ 증기양생 조건에서 석영미분말의 입자크기가 초고성능 콘크리트의 역학적 특성에 어떠한 영향을 미치는지에 대해 알아보고자 하였으며, 평가항목으로는 굳지 않은 상태에서의 유동성과 굳은 상태에서의 압축강도, 극한변형률, 탄성계수 및 휨강도를 평가하였다. 석영미분말의 입경크기의 영향은 약 $2{\mu}m$에서 $26{\mu}m$까지의 범위에서 고려하였으며, 입경 크기가 작을수록 유동성 및 강도특성이 모두 향상되는 것으로 나타났다.

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