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Effect of Fe, Mn Content on the Castability of Al-4%Mg-0.9%Si Alloys for High Pressure Die Casting

고압 금형 주조용 Al-4%Mg-0.9%Si 합금의 주조특성에 미치는 Fe, Mn 함량의 영향

  • Kim, Heon-Joo (Dept. of Metallurgical Eng., Pukyong National Univ.)
  • 김헌주 (부경대학교 공과대학 금속공학과)
  • Received : 2013.04.03
  • Accepted : 2013.04.04
  • Published : 2013.04.30

Abstract

Effect of Fe and Mn contents on the castability of Al-4wt%Mg-0.9wt%Si system alloy has been studied. According to the analysis of cooling curve for Al-4wt%Mg-0.9wt%Si-0.3wt%Fe-0.3/0.5wt%Mn alloy, ${\alpha}-Al_{15}(Fe,Mn)_3Si_2$ and ${\beta}-Al_5FeSi$ phases crystallized above eutectic temperature of $Mg_2Si$. Therefore, these phases affected both the fluidity and shrinkage behaviors of the alloy during solidification. As Fe and Mn contents of Al-4wt%Mg-0.9wt%Si system alloy increased from 0.1 wt% to 0.4 wt% and from 0.3 wt% to 0.5 wt% respectively, the fluidity of the alloy decreased by 26% and 33%. When Fe content of the alloy increased from 0.1 wt% to 0.4 wt%, 23% decrease of macro shrinkage and 19% increase of micro shrinkage appeared. Similarly, Mn content of the alloy increased from 0.3 wt% to 0.5 wt%, 11% decrease of macro shrinkage and 14% increase of micro shrinkage appeared. Judging from the castability of the alloy, Al-4wt%Mg-0.9wt%Si alloy with low content of Fe and Mn, 0.1 wt% Fe and 0.3 wt% Mn, is recommendable.

Keywords

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  1. Effect of Ti, B, Zr Elements on Grain Refinement and Castability of Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe Casting Alloy vol.35, pp.5, 2015, https://doi.org/10.7777/jkfs.2015.35.5.120