• Title/Summary/Keyword: edge spalling

Search Result 7, Processing Time 0.02 seconds

Local Remeshing Algorithm for Quasi-Static Crack Propagation

  • Song, Young Joon;Koh, Byeong Cheon
    • Computational Structural Engineering
    • /
    • v.7 no.3
    • /
    • pp.167-176
    • /
    • 1994
  • A local remeshing algorithm using Delaunay property is developed for the analysis on the phenomenon of quasi-static crack propagation, which is a typical problem of accompanying constantly varying geometry. The algorithm performs both remeshing and refinement. The use of M-integral is demonstrated to simulate crack propagation under mixed mode with the edge spalling problem.

  • PDF

The effect of wear on the damage of slitting knife (Slitting Knife의 손상에 미치는 마모의 영향)

  • Nam, Ki-Woo;Kim, Cheol-Soo;Ahn, Seok-Hwan
    • Journal of Power System Engineering
    • /
    • v.20 no.4
    • /
    • pp.5-11
    • /
    • 2016
  • This study analyzed the damage to a slitting knife after cutting steel sheets. Damages to the structure were observed and wear tests were conducted. In addition, the degradation on the damaged and undamaged parts was compared with a micro Vickers hardness test. Weibull statistical analysis was carried out in order to evaluate the reliability of the micro Vickers hardness measured data. Spalling of the edge portion occurred by degradation during use over a long period. Rough parts in the specimens were caused by damage because the slitting knife was used for 1 year. The friction coefficient and wear loss at the damaged parts of the knife edge were slightly larger from shock due to repetitive cutting operation. The micro Vickers hardness followed a two-parameter Weibull probability distribution.

Decision of Optimum Grinding Condition by Pass Schedule Change (열간압연 스케줄변경에 따른 최적연삭조건 결정)

  • Bae, Yong-Hwan
    • Journal of the Korean Society of Safety
    • /
    • v.23 no.6
    • /
    • pp.7-13
    • /
    • 2008
  • It is important to prevent roll failure in hot rolling process for reducing maintenance cost and production loss. The relationship between rolling pass schedule and the work roll wear profile will be presented. The roll wear pattern is related with roll catastrophic failure. The irregular and deep roll wear pattern should be removed by On-line Roll Grinder(ORG) for roll failure prevention. In this study, a computer roll wear prediction model under real process working condition is developed and evaluated with hot rolling pass schedule. The method of building wear calculation functions for center portion abrasion and marginal abrasion respectively was used to develop a work roll wear prediction mathematical model. The three type rolling schedule are evaluated by wear prediction model. The optimum roll grinding methods is suggested for schedule tree rolling technique.

Work Roll Diagnosis by Roll Life Prediction Model in Hot Rolling Process (Roll 수명예측모델에 의한 열연작업롤 진단)

  • Bae, Yong-Hwan;Jang, Sam-Kyu;Lee, Seok-Hee
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.10 no.3
    • /
    • pp.69-80
    • /
    • 1993
  • It is important to prevent roll failure in hot rolling process for reducing maintenance coat and production loss. Roll material and rolling conditions such as the roll force and torque have been intensively investigated to overcome the roll failures. In this study, a computer roll life prediction system under working condition is developed and evaluated on IBM-PC level. The system is composed and fatigue estimation models which are stress analysis, crack propagation, wear and fatigue estimation. Roll damage can be predicted by calculating the stress anplification, crack depth propagation and fatigue level in the roll using this computer model. The developed system is applied to a work roll in actual hot rolling process for reliability evaluation. Roll failures can be diagnosed and the propriety of current working condition can be determined through roll life prediction simulation.

  • PDF

Properties of rin Resistance of High Performance Concrete with Varying Contents of Polypropylene Fiber and Specimen Size (폴리프로필렌 섬유의 혼입률 및 부재크기 변화에 따른 고성능 콘크리트의 내화 특성)

  • 한천구;양성환;이병열;황인성;전선천
    • Journal of the Korea Concrete Institute
    • /
    • v.14 no.4
    • /
    • pp.449-456
    • /
    • 2002
  • Recently, the application of high strength and high performance concrete has been gradually increased as an important construction material for high rise and huge scaled construction. However, high performance concrete has undesirable characteristics of spalling subjected to high temperature due to its dense microstructure content. A spalling by fire brings surface failure and falling off concrete member. It is considered that spalling by fire should be taken into account for the safety of the concrete structure under fire. Therefore, in this paper, tests are carried out using high performance concrete containing polypropylene(PP) fiber in order to improve the fire resistance performance. PP fiber contents and member sizes are varied. According to experimental results, as for the influence of PP fiber contents, all the test specimens without PP fiber show entire failure in W/C of 35%, while they show nearly sound shape except some kinds of surface fracture in W/C of 55%. When PP fiber is contained more than 0.07%, favorable prevention effects of spatting by fire are obtained. As for the effects of test specimens size, it tends to increase the possibilities of spatting by fire as test specimens become larger. And spatting by fire at the edge of test specimens occurs more frequently than at the surface of test specimens. Residual compressive and tensile strength shows 45∼65 % of its original strength at W/C of 35%, and 30∼40% at W/C of 55 %.

Performance evaluation of smart prefabricated concrete elements

  • Zonta, Daniele;Pozzi, Matteo;Bursi, Oreste S.
    • Smart Structures and Systems
    • /
    • v.3 no.4
    • /
    • pp.475-494
    • /
    • 2007
  • This paper deals with the development of an innovative distributed construction system based on smart prefabricated concrete elements for the real-time condition assessment of civil infrastructure. So far, two reduced-scale prototypes have been produced, each consisting of a $0.2{\times}0.3{\times}5.6$ m RC beam specifically designed for permanent instrumentation with 8 long-gauge Fiber Optic Sensors (FOS) at the lower edge. The sensing system is Fiber Bragg Grating (FBG)-based and can measure finite displacements both static and dynamic with a sample frequency of 625 Hz per channel. The performance of the system underwent validation in the laboratory. The scope of the experiment was to correlate changes in the dynamic response of the beams with different damage scenarios, using a direct modal strain approach. Each specimen was dynamically characterized in the undamaged state and in various damage conditions, simulating different cracking levels and recurrent deterioration scenarios, including cover spalling and corrosion of the reinforcement. The location and the extent of damage are evaluated by calculating damage indices which take account of changes in frequency and in strain-mode-shapes. The outcomes of the experiment demonstrate how the damage distribution detected by the system is fully compatible with the damage extent appraised by inspection.

Experimental and numerical FEM of woven GFRP composites during drilling

  • Abd-Elwahed, Mohamed S.;Khashaba, Usama A.;Ahmed, Khaled I.;Eltaher, Mohamed A.;Najjar, Ismael;Melaibari, Ammar;Abdraboh, Azza M.
    • Structural Engineering and Mechanics
    • /
    • v.80 no.5
    • /
    • pp.503-522
    • /
    • 2021
  • This paper investigates experimentally and numerically the influence of drilling process on the mechanical and thermomechanical behaviors of woven glass fiber reinforced polymer (GFRP) composite plate. Through the experimental analysis, a CNC machine with cemented carbide drill (point angles 𝜙=118° and 6 mm diameter) was used to drill a woven GFRP laminated squared plate with a length of 36.6 mm and different thicknesses. A produced temperature during drilling "heat affected zone (HAZ)" was measured by two different procedures using thermal IR camera and thermocouples. A thrust force and cutting torque were measured by a Kistler 9272 dynamometer. The delamination factors were evaluated by the image processing technique. Finite element model (FEM) has been developed by using LS-Dyna to simulate the drilling processing and validate the thrust force and torque with those obtained by experimental technique. It is found that, the present finite element model has the capability to predict the force and torque efficiently at various drilling conditions. Numerical parametric analysis is presented to illustrate the influences of the speeding up, coefficient of friction, element type, and mass scaling effects on the calculated thrust force, torque and calculation's cost. It is found that, the cutting time can be adjusted by drilling parameters (feed, speed, and specimen thickness) to control the induced temperature and thus, the force, torque and delamination factor in drilling GFRP composites. The delamination of woven GFRP is accompanied with edge chipping, spalling, and uncut fibers.