• Title/Summary/Keyword: edge cutting

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An Application of Cutting-edge Technology Sensors to Real-Time Construction Management of a Tunnel (터널의 실시간 시공관리를 위한 첨단센서의 기술 적용 방안)

  • Lee, Kang-Hyun;Kim, Dae-Won;Mun, Sung-Mo;Baek, Young-In;Lee, In-Mo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1438-1447
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    • 2010
  • Construction sites are becoming larger and complex with the growth of national economy. Accordingly, It is essential to indentify real-time information about materials, equipments and manpower during construction at job sites. Even though research utilizing cutting-edge sensors has been conducted in architectural engineering field; this area of research is almost nil in civil engineering field. Therefore a feasibility study to find a way to apply cutting-edge sensors to an in-situ tunnel construction site adopting NATM is tried as the first step. After listing all construction materials needed in each activity, the most representative materials were identified so that IT technology can be applied by attaching and monitoring sensors to the selected materials; shotcrete and lining were selected as representative materials. Moreover, a plan to visualize construction process and progress management system using selected representative materials was proposed.

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The Comparison of Cutting Characteristics of PCD and MCD Tools in the Ultraprecision Turning of Aluminum Alloy (알루미늄 합금의 초정밀 선삭 가공에 있어서 PCD와 MCD 공구의 절삭 특성 비교)

  • Kim, Hyeong-Cheol;Ham, Seung-Deok;Hong, U-Pyo;Park, Yeong-U;Kim, Gi-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.68-75
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    • 2000
  • This paper presents the construction of an ultra-precision machining system and machining experiments using the developed system. The system is composed of air bearing system, granite bed, air pad, and linear feeding mechanism. The cutting conditions have great effect on the surface quality in ultra-precision machining. the ultra-precision machining is mainly processed by several ${\mu}{\textrm}{m}$ depth of cut and feed rate. For this, tools with sharper cutting edge and less tool wear are needed. To satisfy these requirement, diamond is generally used as a tool material for ultra-precision machining. In order to evaluate the cutting characteristics of the PCD and MCD tools on the aluminum alloy, the machining experiments performed using the developed system.

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Effect on Axial Rake Angle of Cutting Edge for Machinable Ceramics (절삭 선단의 축 방향 경사각이 가공성 세라믹에 미치는 영향)

  • Jang, Sung-Min;Yun, Yeo-Kwon
    • Journal of the Korean Society of Safety
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    • v.24 no.2
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    • pp.7-12
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    • 2009
  • The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Thus, traditional ceramics are very difficult-to-cut materials. Generally, ceramics are machined using conventional method such as grinding and polishing. However these processes are generally costly and have low MRR(material removal rate). To overcome such problems, in this paper, h-BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 10 and 15%. The purpose of this study is an analysis of endmill's rake angle for appropriate tools design and manufacturing for the machinable ceramics. In this study, Experimental works are executed to measure cutting force, surface roughness, tool fracture, on different axial rake angle of endmills. Cutting parameters, namely, feed, cutting speed and depth of cut are used to accomplish purpose of this paper. Required experiments are performed, and the results are investigated.

Optimization of Finish Cutting Condition of Impeller with Five-Axis Machine by Response Surface Method (반응표면법을 이용한 5축 임펠러 정삭 가공의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.924-933
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    • 2007
  • An impeller is a important part of turbo-machinery. It has a set of twisted surfaces because it consists of many blades. Five-axis machining is required to produce a impeller because of interference between tool and workpiece. It can obtain good surface integrity and high productivity. This paper proposes finish cutting method for machining impeller with 5-axis machining center and optimization of cutting condition by response surface method. Firstly, cutting methods are selected by consideration of operation characteristics. Secondly, response factors are determined as cutting time and cutting error for prediction of productivity. Experiments are projected by central composite design with axis point. Thirdly, regression linear models are estimated as single surface in the leading edge and as dual surface in the hub surface cutting. Finally, cutting conditions are optimized.

Machinability Evaluation according to Variation of Endmill Shape for High Speed Machining (고속가공용 엔드밀 형상변화에 따른 가공성 평가)

  • Kang, Myung-Chang;Kim, Jeong-Suk;Lee, Deuk-Woo;Kim, Kwang-Ho;Ha, Dong-Geun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.133-138
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    • 2002
  • The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool fur high speed machining in not close behind that of machine tool. In this study, 10 types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge and rake angle. Cutting condition is selected for several experiments and measuring cutting farce, tool life, tool wear and chip shape according to cutting length. 3-axis cutting farces are acquired from the tool dynamometer with high natural frequency, as the conventional tool dynamometer (9257B, Kistler) has cannot measure the state of high frequency force. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. And flow is interrupted at the beginning of cutting by the decrease of rake angle. By above results. it is suggested the endmill tool with 45$^{\circ}$helix angle, 6 cutting edge and -15$^{\circ}$rake angle is suitable for high speed machining.

Micro Cutting of Tungsten Carbides with SEM Direct Observation Method

  • jung, Heo-Sung
    • Journal of Mechanical Science and Technology
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    • v.18 no.5
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    • pp.770-779
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    • 2004
  • This paper describes the micro cutting of wear resistant tungsten carbides using PCD (Poly-Crystalline Diamond) cutting tools in performance with SEM (Scanning Electron Microscope) direct observation method. Turning experiments were also carried out on this alloy (V50) using a PCD cutting tool. One of the purposes of this study is to describe clearly the cutting mechanism of tungsten carbides and the behavior of WC particles in the deformation zone in orthogonal micro cutting. Other purposes are to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, machined surface and tool wear rates by the outer turning of this alloy carried out using the PCD cutting tool during these various cutting conditions. A summary of the results are as follows: (1) From the SEM direct observation in cutting the tungsten carbide, WC particles are broken and come into contact with the tool edge directly. This causes tool wear in which portions scrape the tool in a strong manner. (2) There are two chip formation types. One is where the shear angle is comparatively small and the crack of the shear plane becomes wide. The other is a type where the shear angle is above 45 degrees and the crack of the shear plane does not widen. These differences are caused by the stress condition which gives rise to the friction at the shear plane. (3) The thrust cutting forces tend to increase more rapidly than the principal forces, as the depth of cut and the cutting speed are increased preferably in the orthogonal micro cutting. (4) The tool wear on the flank face was larger than that on the rake face in the orthogonal micro cutting. (5) Three components of cutting force in the conventional turning experiments were different in balance from ordinary cutting such as the cutting of steel or cast iron. Those expressed a large value of thrust force, principal force, and feed force. (6) From the viewpoint of high efficient cutting found within this research, a proper cutting speed was 15 m/min and a proper feed rate was 0.1 mm/rev. In this case, it was found that the tool life of a PCD tool was limited to a distance of approximately 230 m. (7) When the depth of cut was 0.1 mm, there was no influence of the feed rate on the feed force. The feed force tended to decrease, as the cutting distance was long, because the tool was worn and the tool edge retreated. (8) The main tool wear of a PCD tool in this research was due to the flank wear within the maximum value of $V_{max}$ being about 260 $\mu\textrm{m}$.

자동회귀-이동평균(ARMA) 모델에의한 초음파 진동 절삭 공정의 해석

  • 최인휴;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.160-165
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    • 1993
  • The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identfy cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modelling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Data System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequencyand damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered

Characteristics of Rotational Vibration of Cutting Edge in Elliptical Vibration Cutting by Modulation of Excitation Frequency (타원궤적 절삭기의 가진주파수에 따른 절삭 날 회전 진동 특성)

  • Loh, Byoung-Gook;Kim, Gi-Dae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.3
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    • pp.258-263
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    • 2011
  • The direction of the cutting tool plays a critical role in elliptical vibration cutting(EVC) where the cutting tool cuts workpiece in a trochoidal motion. In this study, EVC cutting device was developed using two parallel piezoelectric materials and it was observed that the rotation direction of the tool reverses as the EVC device undergoes resonance at which either flexural(cutting direction) or longitudinal( thrust direction) mode shapes occurs. To analytically explain reversal of the rotation direction, kinematic motion analysis of the tool was modified to incorporate amplification of the vibration amplitude and phase introduced by resonance. It successfully demonstrated, through Matlab simulation, reversal of the rotation direction of the cutting tool as the excitation frequency increases beyond resonance frequencies at which either flexural or longitudinal vibration occurs.

A Study on the Identification of Cutting-Edge ICT-Based Converging Technologies

  • Kim, Pang Ryong;Hwang, Sung Hyun
    • ETRI Journal
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    • v.34 no.4
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    • pp.602-612
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    • 2012
  • It is becoming increasingly difficult to identify promising technologies due to the influx of new technologies and the high level of complexity involved in many of these technologies. Identifying promising information and communications technology (ICT)-based converging technologies holds the key to finding new sources of economic growth and forward momentum. The goal of this study is to identify cutting-edge ICT-based converging technologies by examining the latest trends in the US patent market. Analyzing the US patent market, the most competitive of such markets in the world, can yield certain clues about which of the ICT-based converging technologies may be the next revolutionary technologies. For a classification of these technologies, this study follows the International Patent Classification system. As for ICT, there are 58 related fields at the subclass level and 831 fields at the main-group level. For emerging and converging technologies, there are 75 at the main-group level. From these technologies, a final selection for cutting-edge ICT-based converging technologies is made using a composite index reflecting the converging coefficient, emerging coefficient, and technology impact index.

Teacher Perception on Educational Attributes of Cutting Edge Technologies in Rural Public Schools: Focusing on Tablet PCs, e-Whiteboards, and Fastel

  • SUNG, Eunmo;JIN, Sunghee
    • Educational Technology International
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    • v.12 no.1
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    • pp.95-124
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    • 2011
  • Teachers' perception on educational attributes of new technologies can be dealt with a critical factor for enhancing educational effectiveness through using new technologies in education. The present study attempts to identify teachers' perceptions on educational attributes of cutting edge technologies established through a government-driven educational agenda, "The rural public school model", To achieve this purpose, e-survey was conducted for analyzing the differences of teachers' perceptions on educational attributes of TPCs, e-Whiteboards, and Fastel according to teachers' working areas, school levels, teaching experiences, and training experiences. Participants were 123 elementary school teachers (male:62, female:61) and 66 middle school teachers (male:37, female:29) who are working in the rural public model schools (Gyeonggi: 29, Chungcheong: 12, Jeolla: 30, Gyeongsang: 88, Gangwon: 22, Jeju: 8). The results are as follows: firstly, there were statistically significant differences according to regions, but no significant difference according to school levels; secondly, significant differences in teacher's perceptions on educational attributes of TPCs and Fastel according to teacher's teaching experiences were not shown; thirdly, differences in teachers' perceptions according to their training experiences were meaningfully significant in terms of three new technologies, Based on research results, the implications and further studies are suggested in order to increase educational effectiveness and efficiency for using the technologies.