• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
• /
• pp.114-120
• /
• 2005

High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRc 55) is carried out using small diameter ball endmill. Tool lift and wear characteristics under the various machining parameters are investigated. Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of tool wear and material removal rate.

• 한국정밀공학회지
• /
• 제32권5호
• /
• pp.431-439
• /
• 2015

One of common challenges in designing modern production machines is realizing high speed motion without sacrificing accuracy. To address this challenge it is necessary to maximize the stiffness of the mechanical structure and the control system with consideration on the main disturbance input, cutting forces. This paper presents analysis technologies for realizing high stiffness in production machines. First, CAE analysis techniques to evaluate the dynamic stiffness of a machine structure and a new method to construct the physical machine model for servo controller simulations are demonstrated. Second, cutting forces generated in milling processes are analyzed to evaluate their effects on the mechatronics system. In the effort to investigate the interaction among the structure, controller, and process, a flexible multi-body dynamics simulation method is implemented on a magnetic bearing stage as an example. The presented technologies can provide better understandings on the mechatronics system and help realizing high stiffness production machines.

• International Journal of Precision Engineering and Manufacturing
• /
• 제6권1호
• /
• pp.51-58
• /
• 2005

The development of the high-efficiency machine-tools equipment and new cutting tool materials with high hardness, heat- and wear-resistance has opened the way to application of high-speed cutting process. The basic argument of using of high-speed cutting processes is the reduction of time and the respective increase of machining productivity. In this sense, the spindle units may be regarded as one of the most important units, directly affecting many parameters of high-speed machining efficiency. One of the possible types of spindle units for high-speed cutting is the air-bearing type. In this paper, we propose the mathematical model of the dynamic behavior of the air-bearing spindle. To provide the high-level of speed capacity and spindle rotation accuracy we need the adequate model of "spindle-bearings" system. This model should consider characteristics of the interactions between system components and environment. To find the working characteristics of spindle unit we should derive the equations of spindle axis movement under the affecting factors, and solve these equations together with equations which describe the behavior of lubricant layer in bearing (bearing stiffness equations). In this paper, the three influence coefficients are introduced, which describe the center of spindle mass displacement, angle of shaft rotation around the axes under the unit force application and that under the unit torque application. These coefficients are operated in the system of differential equations, which describes the spindle axis spatial movement. This system is solved by Runge-Kutta method. Obtained trajectories and amplitude-frequency characteristics were then compared to experimental ones. The analysis shows good agreement between theoretical and experimental results, which confirms that the proposed model of air-bearing spindle is correctis correct

• 한국기계가공학회지
• /
• 제13권5호
• /
• pp.57-63
• /
• 2014

At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.

• 한국전산구조공학회논문집
• /
• 제34권6호
• /
• pp.409-415
• /
• 2021

COVID-19 대유행으로 인해 병원, 진료소, 검역소 및 의료 연구 기관을 포함한 의료 시설에서 매일 수많은 의료 폐기물이 발생함에 따라 의료폐기물 처리가 심각한 문제가 되고 있다. 이전에는 전통적인 소각방법이 사용되었지만 매립지 부족 및 관련 환경 문제로 인해 공중 보건이 위험에 처해 있다. 이런 문제를 극복하기 위해 멸균분쇄용 파쇄기를 개발하였다. 본 연구에서는 유해 및 감염성 의료폐기물에 대한 작동 성능을 결정하기 위해 분쇄용 파쇄 시스템의 설계 및 수치해석을 수행하였다. 파쇄기의 부품은 CAD 소프트웨어를 이용하여 모델링하였으며, ABAQUS를 사용하여 유한요소해석을 수행하였다. 정적, 동적 및 피로하중 조건 하에서 파쇄기 절단 날의 해석을 수행하였으며, 의료 폐기물을 분쇄하는데 필요한 절단력을 기반으로 절단 날의 형상이 효과적임을 입증하였다. 모달 해석을 통해 구조물의 동적 안정성을 검증하였다. 또한, 절단 날의 수명을 예측하기 위해 고주기 피로해석을 통해 S-N 선도를 생성하였다. 이를 통해 적절한 분쇄용 파쇄 시스템이 멸균 장치와 통합되도록 설계하여 의료 폐기물의 양과 처리 시간을 줄임으로써 환경 문제와 잠재적인 건강 위험을 극복하는 방안을 제시하였다.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
• /
• pp.302-306
• /
• 1993

In this study, a new model for flexible disk grinding process will be proposed. A grinding mechanism with a grinding disk attached to the rubber platen has been introduced. Since the spinning axis is fixed and only the disk is deflected with respect to this axis, earlier model is not adequate to represent this proces. A new dynamic process model includes an assumption that the disk is deflected locally around the middle of its radial span between the spinning axis and the disk tip instead of several continuous deflection points along the radial span of the disk. Detailed kinematic analysis is proposed as for the removed portion during the process. Cutting force comonent and depth of cut profile trend is compared with the measured result.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2004년도 추계학술대회 논문집
• /
• pp.434-437
• /
• 2004

This paper presents the development of a new climbing mechanism for inter-block welding in Shipbuilding. The climbing mechanism is that it is career type of robot that can pass over block interval for welding of interblock in shipbuilding. The point part of mechanism is that move ballscrew. The Ballscrew`s capacity account and dynamic analysis of leg part are achieved through this paper. Force and torque analysis were achieved by simulation. This can have strong point in side of cost-cutting and welding amount of work than existent method.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1994년도 춘계학술대회 논문집
• /
• pp.438-442
• /
• 1994

절삭가공에서 공구의 마멸은 생산의 최적화에 영향을 주는 가장 중요한 요소중의 하나라고할 수 있다. 따라서 생산시스템이 자동화되고 유연성 및 생산성이 증대되면서, 공구의 수명이 끝났을 때의 공구교환을 위한 최적 의사 결정전략(Decision making stratagy)은 그 중요성이 점차 커지고 있다. 한편, 공구는 마멸의 진행에 따라 그 수명을 예측하여 교환해 주는 것이 바람직하다. 그러나 공구의 마멸은 여러가지 요인들의 복합적 작용에의해 발생하는 현상 이므로 그것을 정확히 예측한다는 것은 많은 어려움이 있다. 본 연구에서는 절삭력을 이용하여 공구의 여유면마멸 (Flank wear)과 경사면마멸을 감지하고자 한다 먼저 절삭력을 정적인 성분(Static component)과 동적인 성분(Dynamic component)로 구분하여 공구의 마멸을 감지하는데 이용하였다. 절삭력의 정적인 성분은 절삭조건의 변화에 대해 정규 화된(Normalized) 절삭력으로 모델링하여 공구의 여유면 마멸을 감지 하였다. 또한 공구의 경사면마멸이 발생한 경우에는 절삭력의 동적인 성분이 크게 변화함을 알 수 있었다.

• 대한토목학회논문집
• /
• 제28권5A호
• /
• pp.747-756
• /
• 2008

본 논문에서는 전달길이에 영향을 미치는 인자에 따라 프리텐션 부재가 받는 동적 충격에 의한 영향을 실험적으로 고찰하였다. 이를 위해 긴장재의 직경, 콘크리트의 피복 두께, 구속 철근과 비부착 구간의 유무, 긴장력 도입 방식을 변수로 한 10개의 프리텐션 콘크리트 부재를 제작하고, 긴장재에 부착한 전기 저항식 변형률 게이지를 통하여 부재에 긴장력 도입 시 변형률 변화를 동적으로 측정하였다. 실험 결과, 순간 전달 방식으로 긴장력을 도입할 때 절단단부에서 큰 동적 효과가 발생하는 것을 확인할 수 있었다. 또한, 변형률 변화량으로 각 부재의 긴장력을 비교한 결과, 각 인자에 따라 차이가 존재하는 것을 확인했다. 직경 15.2 mm 강선보다 12.7 mm 강선의 잔류 긴장력 비율이 더 컸으며, 75 mm의 콘크리트 피복 두께만으로도 충분한 구속 효과를 기대할 수 있는 것으로 판단된다. 구속 철근의 영향은 미미했고, 비부착 구간의 영향으로 잔류 긴장력이 향상되었다. 순간 전달 방식보다 지연 전달 방식으로 긴장력을 도입할 때 긴장력 손실이 적은 것으로 확인되었다.

• 한국윤활학회:학술대회논문집
• /
• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
• /
• pp.115-116
• /
• 2002

This study was carried out as one of efforts to overcome difficulties in air bearing design due to low stiffness and low damping. Hydrodynamic effects on hydrodynamic stiffness of a fluid film in a high speed air bearing with tow-row air sources are investigated. The hydrodynamic effects by the high speed over DN 1,000,000 and eccentricity of a proceeding which are not considered in conventional design of an air bearing need to be reconsidered. The hydrodynamic effects, which dominantly influence on the load capacity of air bearing, are caused mainly by proceeding speed, eccentricity, and the source positions. The two-row source arrangement in the air bearing produces quite unique hydrodynamic effects with respect to pressure distribution of the air film. Optimal arrangement of the two-row sources improves performance of an air bearing in film reaction force and loading capacity of high speed spindles. This study compares the pressure distribution by numerical simulation as a function of eccentricity of proceeding and the source positions. The air source position 1/7L form one end of an air bearing was found to be superior to source position of 1/4L. The dynamic stiffness were obtained using a two-dimensional cutting method which can directly measure the cutting reaction forces and the displacements of the spindle in two directions using a tool dynamometer and transducer sensors. Heat generation in the air film can not be negligible over the speed of DN 2,000,000. In order to analysis effects of heat generation on the characteristics of air bearing, high cooling bearing spindle and low cooling bearing spindle were tested and compared. Characteristics of the frequency response of shaft and motion of run out errors were different for the spindle. The test results show that, in the case of low cooling bearing spindle, the stiffness became smaller due to heat generation. The results, which were obtained for high speed region, may be used as a design information for spindle which can be applied to precision devices such as ultra precision grinding and ultra high speed milling.