• Title/Summary/Keyword: durability plastic

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Experimental Study for the Durability Enhancement of Plastic Spur Gear (플라스틱스퍼기어의 내구성향상에 관한 실험연구)

  • Kim, Chung-Hyeon;An, Hyo-Seok;Jeong, Tae-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1914-1922
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    • 2002
  • Operating test of power-transmission plastic spur gears were performed inspecting both characteristics of friction-wear and endurance, and suggesting endurance improvement method that either drills internal holes of tooth or inserts metallic pin in the internal hole of tooth and verifying this newly-provided method. In case of acetal gears, amount of friction-wear is observed to increase by development of plastic deformation and increase of tooth stiffness due to brittle material property of acetal. To the contrary, in case of nylon gears, suggested method is shown to drop down the tooth temperature for about 3∼10$^{\circ}C$ than original gear, thus amount of wear is reduced by over 30% and operating lift prolonged by more than 200%. Hence, suggested method is proved to be practically applicable to the plastic gears made by soft polymers such as Nylon.

Experimental behavior of VHSC encased composite stub column under compression and end moment

  • Huang, Zhenyu;Huang, Xinxiong;Li, Weiwen;Mei, Liu;Liew, J.Y. Richard
    • Steel and Composite Structures
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    • v.31 no.1
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    • pp.69-83
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    • 2019
  • This paper investigates the structural behavior of very high strength concrete encased steel composite columns via combined experimental and analytical study. The experimental programme examines stub composite columns under pure compression and eccentric compression. The experimental results show that the high strength encased concrete composite column exhibits brittle post peak behavior and low ductility but has acceptable compressive resistance. The high strength concrete encased composite column subjected to early spalling and initial flexural cracking due to its brittle nature that may degrade the stiffness and ultimate resistance. The analytical study compares the current code methods (ACI 318, Eurocode 4, AISC 360 and Chinese JGJ 138) in predicting the compressive resistance of the high strength concrete encased composite columns to verify the accuracy. The plastic design resistance may not be fully achieved. A database including the concrete encased composite column under concentered and eccentric compression is established to verify the predictions using the proposed elastic, elastoplastic and plastic methods. Image-oriented intelligent recognition tool-based fiber element method is programmed to predict the load resistances. It is found that the plastic method can give an accurate prediction of the load resistance for the encased composite column using normal strength concrete (20-60 MPa) while the elastoplastic method provides reasonably conservative predictions for the encased composite column using high strength concrete (60-120 MPa).

Joining Technology of Flat Panel Photobioreactor Case (평판형 광생물반응기 케이스 접합 기술)

  • Ahn, Dong-Gyu;Lee, Ho Jin;Ahn, Yeong-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.154-163
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    • 2013
  • Adhesive bonding and plastic welding have been widely used to join two plastic materials together. The goal of this paper is to determine a proper joining technology of a pair of flat panel (FP) photobioreactor (PBR) case. The material of the FP PBR case is polycarbonate (PC) plate. Two types of adhesion, including acryl adhesive and two-part epoxy adhesive, as well as two types of plastic welding technology, including ultrasonic welding and thermal welding, are employed for joining of PC plates. In order to influence of the adhesion and welding conditions on the joining characteristics of the PC plates in operational conditions of the FP PBR case, the morphology in the vicinity of the joined region as well as the water and pressure resistance characteristic are investigated. In addition, the variation of the bonding strength of the joined region and deformation behaviors in the vicinity of the joined region according to the adhesion and welding conditions is examined via the lap-shear test. From the results of basic experiments, proper joining technologies are chosen. Using the chosen joining technologies, the FP PBR case are fabricated to perform full-scale durability experiment. The results of the full-scale durability experiment have been shown that the chosen joining technologies can be applicable to fabricate the FP PBR case.

Fatigue Life Evaluation of the Plastic Gear (플라스틱 기어의 피로수명 평가 및 수명 예측)

  • Chong Tae Hyong;Kang Sung Kyu;Ha Young Wook
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.239-245
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    • 2005
  • Through the fatigue test of plastic gears using polyacetal polymer, this research aims at providing basic data for not only specifying operation conditions of plastic gears, but also designing dimensions of plastic gears with giving fatigue life and the estimated equation of fatigue life of plastic gears. That is, from the fatigue life curves, the estimated equation of fatigue life of plastic gears is taken out. For the estimated equation of fatigue life of plastic gears, this research provides two test methods; one is preserving non-limited temperature of tooth flank, the other is preserving limited temperature of tooth flank. As results, how the temperature of tooth flank affects the fatigue life is shown. In addition, based on the endurance limit, the essential factors of the unit load and K-factor are determined, which are needed in the design of gear by bending strength and surface durability.

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Plastic Pandemic caused by COVID-19; Based on Market Price of Recyclable Resources

  • Lee, Da Hye;Chang, In Hong;Kim, Youn Su
    • Journal of Integrative Natural Science
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    • v.13 no.4
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    • pp.158-169
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    • 2020
  • Modern people live in the age of plastics. It has been widely used due to its easy molding processing, mass production, and excellent durability. However, over-produced plastics for convenience cause plastic disasters and adversely affect the ecosystem. Since the COVID-19 outbreak, the use of single-use plastic waste due to the use of delivery services has increased. The COVID-19 pandemic has caused a plastic pandemic. Currently, domestic recycling policies depend only on recycling collection companies and market prices of recyclable resources. This paper confirms whether the outbreak of COVID-19 has affected the price of plastic waste. It also shows that the price of plastic waste is more unstable than metals with a high recycling rate. This urges businesses to share the cost of recycling on plastic waste, no longer being dependent on market prices for recyclable resources.

A Study on Implementation of Al-Inserted Plastic Injection Molding Process for Automobile Interior-Parts (자동차부품용 알루미늄인서트 사출성형공정 구현에 관한 연구)

  • Lho, Tae-Jung;Kim, Kyung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.43-51
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    • 2008
  • Generally a plastic injection molding is a manufacturing process used to produce the various parts of complicated shape at low cost. The objective of this study is to implement a new plastic injection molding process with inserted Aluminum sheet, which is highly durable, light and luminous. Moldflow analysis and simulation of plastic injection molding process with inserted Aluminum sheet were carried out in order to predict optimal molding operation conditions. The experimental results in the Al-inserted plastic injection molding process were compared with the simulation results by Moldflow. Durability and reliability test results for trial products were satisfied to adopt the Al-inserted plastic injection molding process developed as manufacturing of automobile interior parts.

Applicability Evaluation and Development of High Strength Spacer with Plastic Fiber and Slag Cement (플라스틱 섬유재와 슬래그 시멘트를 이용한 고강도 간격재의 개발 및 적용성 평가)

  • Kwon, Seung-Jun;Jo, Hong-Jun;Park, Sang-Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.92-98
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    • 2014
  • Spacer is a construction material for maintaining cover depth and steel installation, however several problems like staining, leakage, and cracking are currently issued due to performance degradation and unsatisfactory dimensional stability of spacer. Plastic composite is widely used for prevention of brittle failure in cement based material, which yields improvement of crack resistance and ductile failure. This study is for development and applicability evaluation of high strength spacer with slag cement for environmental load reduction and plastic composite like polypropylene fiber, nylon fiber, and glass fiber. For this work, unit weight of 4 different plastic fibers are evaluated through preliminary tests. Physical tests including compressive, flexural, and tensile strength and durability tests including absorption, permeability, length change, crack resistance, carbonation, and freezing and thawing are performed. Through various tests, optimum plastic fiber is selected and manufacturing system for high strength spacer with the selected fiber is developed. Dimensional stability of the developed spacer is evaluated through field applicability evaluation.

Experiment on the Improvement in Corrosion Resistance of Galvanized Steel Pipes for Plastic Greenhouse (플라스틱 온실용 아연도강관의 내식성 증대방법)

  • Nam, Sang-Woon;Noh, Sang-Mok
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2005.10a
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    • pp.175-180
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    • 2005
  • Experiments on the improvement in durability of pipe framework for plastic greenhouse were carried out. Effect of protection treatment such as primer and paint coating for new pipes and old rusted ones were evaluated by change of rusty degree and yield strength. The experiments have been conducted during five years until now but it was too short to find the clear differences. However, there was a little improvement in durability of greenhouse pipes by painting after removal of rust. And also component and corrosion characteristics of pipes being used in greenhouses were analyzed, and several countermeasures for protection from corrosion were reviewed.

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Shrinkage and Durability Characteristics of Latex Modified Repair Mortar for Agricultural Concrete Structures (농업용 콘크리트 구조물용 라텍스개질 보수용 모르타르의 수축 및 내구성능 평가)

  • Won, Jong-Pil;Lee, Jae-Young;Park, Chan-Gi;Park, Seong-Gi;Kim, Wan-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.5
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    • pp.23-30
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    • 2007
  • This research was to evaluate the shrinkage and durability performance of latex modified repair mortar and to improve the service lift of the agricultural concrete structures. The shrinkage characteristics of the repair material creates the delamination of repair materials and existing concrete. It may reduce the service life of structures. Also the reduction of durability performance of the repair materials induces the destruction of the repaired concrete structures at early stage. In this research, plastic and drying shrinkage, thermal expansion coefficient for shrinkage properties, durability performance, permeability, repeated freezing and thawing, and resistance of chemical solution test were performed. Test results showed that the latex modified repair mortar indicated the shrinkage amount which the delamination does not happen, and the latex modified repair mortar appeared excellent long-term durability performance which can increase the service life.

Thermal Durability Analysis Due to Material of Radiator Fan (라디에이터 팬의 재질에 따른 열 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.789-794
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    • 2013
  • In this study, the temperature, heat emission per unit time, and thermal stress or deformation of a radiator fan made of polyethylene or aluminum are analyzed for investigating its strength durability. Heat transfer in the case of the aluminum radiator fan is better than that in the case of the polyethylene radiator fan. Further, heat emission in the case of the aluminum fan is poorer than that in the case of the polyethylene fan. Moreover, because the thermal deformation of aluminum is much smaller than that of polyethylene, the thermal durability of the aluminum fan is better than that of the polyethylene fan. In an open space in front of the radiator and the closed space of the engine behind it, the thermal cooling effect of the polyethylene fan is better than that of the aluminum fan. Further, since polyethylene is lighter in weight than aluminum, polyethylene, as a nonmetallic plastic, is more suitable as a material of an automotive radiator. However, because of the higher strength durability of the aluminum fan, it is better than the polyethylene fan under high-temperature conditions or in the case of a complex pipe.