• Title/Summary/Keyword: durability analysis

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Durability Evaluation of Gangway Ring for the Articulated Bogie of High speed Railway Vehicle (고속철도차량 관절대차 갱웨이 링의 내구성 평가)

  • Kang, Gil-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.66-72
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    • 2019
  • To improve ride quality and running stability of high speed train(HST), it is important that connection between coaches adopts the articulated bogies by using a gangway ring, unlike the conventional independent bogies assembled with car bodies. Although the gangway ring should be ensured absolute safety against passenger movement between coaches during train operation, there is still a lack of quantitative durability criteria of that. Therefore, in order to improve the passenger safety of HST, it is important to study the test requirements on durability evaluation for the ring. In this study, seven mixed loading cases were derived from the triaxial loading(vertical/lateral/longitudinal) modes. The safety factor of each component is at least 2.4 or more from the results of the finite element analysis. In addition, fatigue safety was evaluated through durability analysis from the viewpoint of strain-life design. Durability tests for the gangway ring carried out a total of 10 million cycles in 4 phases load conditions. After the durability test, the defect of each component was investigated using nondestructive testing techniques.

Performance Evaluation for the Methods of Spot Weld Modeling Considering Durability (피로 해석을 고려한 점용접부 모델링 기법의 성능 평가)

  • Byun Hyung-Bae;Lee Byung-Chai;Joo Byung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1153-1160
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    • 2005
  • Many methods of spot weld modeling have been developed to increase efficiency and guarantee the robustness fer the CAE analysis. In this research they are introduced and the performance is compared in a viewpoint of stiffness and durability. For evaluating the performance a multi-spot welded specimen as well as two single welded specimen is used. The results show that the CWELD element considering 'patch to patch' is stiffer than other modeling methods in stiffness and more conservative in durability. It also offers simple modeling and since it is much easier to maintain the orrhogonality of the BAR element expressing a nugget, we can obtain more exact reaction forces and moments in a nugget. Therefore the CWELD element is the most excellent in the assessment of durability.

A Study on the Durability of Concrete for High-rise Concrete Mat Foundation (초고층 콘크리트 매트 기초용 콘크리트 내구성에 관한 연구)

  • Park, Dong-Choen;Kim, Young-Bong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.115-116
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    • 2022
  • Large concrete mass members are commonly used as matte bases for skyscrapers. In general, Integral casting is preferred to secure construction convenience and durability quality rather than separate casting. However, there is a possibility that cracks may occur in the early stages due to the generation of a lot of hydration heat, and thus durability will decrease, so it is necessary to determine an appropriate mixture and verify it through experiments. The purpose of the study was to conduct a review on the durability of the optimal high-performance low-heating concrete combination derived through the experiment and to conduct a review analysis on the performance satisfaction and performance expression mechanism.

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The Study on Dynamic Analysis of Durability of a Wheel using CAE (CAE를 이용한 휠 내구성능 동역학 해석을 위한 연구)

  • Park, Jae Heung;Park, Tae Won;Jung, Sung Pil
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1296-1303
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    • 2012
  • There is a certain limit to reproduce phenomena between the real vehicle and road, since the existing methods to verify durability of the wheel are mostly uni-axial tests. And the change of durability of the wheel can't be predicted since these tests don't consider the camber angle and lateral force as important factors. In this paper, the FE models of the wheel-tire and drum are created. Then, the vertical and lateral loads are applied to wheel-tire assembly and the camber angle is applied by inclining the wheel-tire assembly to the drum. Based on the analysis result, the crack position is predicted to be created in the body of the wheel. The variation of the stress according to the camber angle is verified and the maximum spot of the stress changes continually.

Comparison of Experimental and Numerical Analysis for Durability Design Criteria in Ceramic Catalyst Substrate (세라믹 촉매 담체의 내구 설계 기준에 대한 실험 및 수치해석의 비교)

  • Beak, Seok-Heum;Cho, Seok-Swoo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.58-66
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    • 2010
  • This study examines thermal safety on three-way catalyst that dominates 70 % among whole exhaust gas purification device in 2003. Three-way catalyst durability in the Korea requires 5 years/80,000 km in 1988 but require 10 years/120,000 km after 2002. Three-way catalyst durability in the USA requires 7 years/120,000 km but require 10 years/160,000 km after 2004. Three-way catalyst maintains high temperature in interior domain but maintains low temperature on outside surface. Therefore this device shows tensile stress on outside surface. Temperature distribution of three-way catalyst was acquired by thermal flow analysis for predicted thermal flow parameter. Thermal stress analysis for three-way catalysis was performed based on this temperature distribution. Thermal safety of three-way catalyst was estimated by power law dynamic fatigue life estimation and strength reduction methods for thermal stress.

Analysis Study on Durability Properties of Washer Pump with Vent Hole (자동차 워셔펌프의 통기구 유무에 따른 작동내구 특성 분석)

  • Lee, Sanghoon;Wei, Shinhwan;Kim, Sungwoo;Kim, Gyuro
    • Journal of Applied Reliability
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    • v.13 no.1
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    • pp.45-53
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    • 2013
  • In this paper, we analyze the failure mechanism of the washer pump to find what is the failure cause in the road environment. The statistics show the field common failure mode is inner corrosion. The failure mechanism is assumed that the inner part of washer pump is corroded due to inflow of moisture through vent hole. To prevent the failure, we can think a method that is covering the vent hole. In general, the vent hole is designed to play an important role in an automobile parts. So, we need to prove the vent hole is not necessary. The first purpose of this paper is to make sure that the vent hole does not affect the durability of washer pump using the analysis of operating condition. The second purpose is to compare the durability properties if the vent hole is covered.

A Study on Fatigue Durability through the Structural Analysis of Strut Bar (스트럿 바의 구조 해석을 통한 피로 내구성에 관한 연구)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.5
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    • pp.504-511
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    • 2016
  • This study investigates the durability of strut bar at car through structural and fatigue analyses. In this study, there are model 1 and model 2 as the analysis subjects. Model 1 is the existed one and model 2 is the improved one added with the reinforced part. Model 1 has the maximum equivalent stress of 165.11 MPa shown intensively at the welding part between the bracket and the bar. This stress is distributed over at the part of model 2 reinforced with this part. In case of fatigue analysis, there are three kinds of fatigue load as SAE bracket history, SAE transmission and sample history. The maximum fatigue life at SAE bracket history among three kinds of fatigue loads has the least value of $3.3693{\times}10^5$ cycles. The maximum fatigue life of model 2 becomes longer than that of model 1. As model 2 has the fatigue damage less than model 1, model 2 has the safety than model 1. As the fatigue durability about the configuration of strut bar is analyzed, it is thought to apply this study result into the real part effectively.

A Convergence Study through Durability Analysis due to the Number of Automotive Seat Frame Supports (자동차 시트 프레임 지지대 개수에 따른 내구성 해석을 통한 융합연구)

  • Choi, Gye-Gwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.9 no.8
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    • pp.155-160
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    • 2018
  • Automotive seat is a part to supply the convenience and safety of driver at driving. Recently, the seat has the role to protect driver from the outside impact or vibration and give the convenience except such a usage as chair. The design on structural function of the seat frame is important like the impact safety and durability. In this study, the seat is designed by adding one hollow rod to the part of seat back frame in order to enhance the structural safety and durability. This study was carried out by using CATIA and ANSYS as the design and analysis programs. As this study result through the structural and vibrational analyses, model 4 was seen to have the durability more superior than the other models. By utilizing this result, it is thought to be the useful material at designing the automotive seat frame with durability. It is possible to be grafted onto the convergence technique at the automotive seat frame and show the esthetic sense.

Durability Analysis on the Prototype of a Korean Light Tactical Vehicle (한국형 소형전술 시제차량의 내구성능 평가)

  • Suh, Kwonhee;Yu, Myeongkwang;Lim, Mintaek;Jeong, Chanman
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.148-156
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    • 2013
  • Since the demand for new military vehicle to fulfill the necessary conditions such as multi-purpose, high-mobility, and survivability has raised continuously from the army, the prototype of a Korean light tactical vehicle was developed to meet these requirements using our own technology. In particular, the new tactical vehicle was equipped with a double wishbone independent suspension to improve ride and handling and maximize off-road driving performance. In this paper, a comprehensive virtual durability process to evaluate the service life of the prototype is presented. A reliability of the trimmed body model based on CATIA data was verified by comparison result between mode analysis and modal test. The dynamic model was constructed using ADAMS/Car, and then the weight distribution and lateral slope driving performance of it were compared with the results of static weight and lateral slope tests. The validity of the VTL(Virtual Test Lab) was checked with test results from the 3-inch spaced impact road. The durability performances of trimmed body and suspension components were evaluated through MSM(Modal Superposition Method) fatigue analysis. It is shown that the virtual durability process could be a helpful tool to find out the weak areas and improve their structures in developing new military vehicle.

Durability Evaluation of Thermal Barrier Coating (TBC) According to Growth of Thermally Grown Oxide (TGO) (TGO 성장을 고려한 열차폐코팅의 내구성평가)

  • Song, Hyun Woo;Moon, Byung Woo;Choi, Jae Gu;Choi, Won Suk;Song, Dongju;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1431-1434
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    • 2014
  • The thermal barrier coating (TBC) applied to a gas turbine can be damaged by repeated thermal fatigue during operation, so an evaluation of its durability is needed. Thermally grown oxide (TGO) is generated inside the TBC in a high-temperature environment. The growth of TGO is known to be the main cause of damage to the TBC. Therefore, the durability of TBC should be evaluated according to the growth of TGO. In this research, Kim et al.'s work on the growth of TGO with aging was used as a basis for finite element analysis. The relationship between stress and aging was derived from the finite element analysis results. The durability of the TBC with aging was evaluated through a comparison between the results of the finite element analysis and a bond strength test.