• 제목/요약/키워드: ductile material

검색결과 368건 처리시간 0.025초

후육 페라이트 구상흑연주철의 주방상태 흑연형상 및 기계적 성질에 미치는 Sb/RE의 영향 (The Effect of Sb/RE on the As-Cast Morphology of Graphite and Mechanical Properties of Heavy Section Ferritic Ductile Cast Iron)

  • 신호철;윤호성;신제식;이상목;문병문
    • 한국주조공학회지
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    • 제25권5호
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    • pp.195-202
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    • 2005
  • In this study, we investigated the effect of Sb/RE on the microstructure and mechanical properties of as-cast heavy sectioned, over 250mm thickness, ferritic ductile cast iron. Exothermic and thermal insulation material were equipped on the wall of sand cast mold having the dimensions of $250{\times}250{\times}250$ mm. The nominal composition of the molten metal was controlled to be on the eutectic composition and Sb was added about 0, 0.005 and 0.02% respectively. In the center of as-cast ingot without Sb addition, the solidification of chunky graphite was induced by the eutectic reaction that took long time, which caused the decrease of elongation and impact energy. In case that the value of Sb/RE is 0.8, the solidification of chunky graphite could be suppressed and the improvement of nodularity was observed. On the other hand, the excessive addition of Sb suppressed the solidification of chunky graphite but gave rise to the solidification of flake graphite and the increase of pearlite contents. This results in poor elongation and impact energy which is lower than those in the case of no Sb addition.

섬유 조합에 따른 초고성능 콘크리트의 인장거동 (Tensile Behavior of Ultra-High Performance Concrete According to Combination of Fibers)

  • 최정일;고경택;이방연
    • 한국구조물진단유지관리공학회 논문집
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    • 제19권4호
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    • pp.49-56
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    • 2015
  • 초고성능 콘크리트는 높은 강도와 유동성을 갖는 우수한 재료 특성을 나타내는 콘크리트이다. 그러나 고연성 시멘트 복합체에 비하여 낮은 연성을 나타낸다. 이 연구에서는 강섬유와 마이크로섬유의 조합이 초고성능 콘크리트의 인장거동에 미치는 영향을 조사하였다. 이를 위하여 강섬유와 폴리에틸렌, 폴리비닐알코올, 현무암섬유 조합에 따라 4가지 초고성능 콘크리트 배합을 결정하였고, 인장거동을 평가하기 위하여 직접인장 실험을 수행하였다. 또한 마이크로섬유가 제조과정에서 의도하지 않은 과도한 기포를 생성하는지를 확인하기 위하여 밀도실험을 수행하였다. 실험결과 인장강도가 높은 폴리에틸렌섬유는 초고성능 콘크리트의 인장거동을 향상시키는데 효과적임을 확인하였고, 현무암섬유는 초고성능 콘크리트의 균열강도 및 인장강도를 증가시키는데 효과적임을 확인하였다. 또한 마이크로섬유가 의도하지 않은 기포를 생성하지 않는다는 것도 확인하였다.

습식스프레이공법으로 타설된 고인성 섬유보강 모르타르(ECC)의 역학적 특성과 보수 성능 (Mechanical and Repair Performance of Sprayed Ductile Fiber Reinforced Cememtitious Composite(ECC))

  • 김윤용
    • 콘크리트학회논문집
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    • 제15권3호
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    • pp.462-469
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    • 2003
  • 본 논문에서는 습식스프레이 공법에 의하여 타설되는 고인성 섬유보강 모르타르(ECC)을 구조물의 보수에 적용함으로써 구조물의 내구성을 증진시키는 효과에 대하여 연구하였다. 이를 위하여 굳지않은 상태에서는 스프레이 공정에 적합한 유동특성을 갖고 있으면서, 굳은 후에는 인장변형경화거동을 나타내는 ECC를 스프레이 공법으로 타설하여 시험체를 제작하여 실험하였다. 실험 결과, 스프레이된 ECC의 역학적 특성(인장 및 휨거동)이 일반적인 타설법에 의하여 제작된 ECC와 거의 일치하는 것으로 나타났으며, 이 때에 ECC의 균열폭은 평균 30${\mu}m$로 제어되었다. 구콘크리트/ECC 합성보의 에너지 흡수능력은 구콘크리트/상용 스프레이 모르타르(PM) 합성보에 비하여 매우 우수한 것으로 나타났으며, 경계면의 부착성능도 양호한 것으로 평가되었다. ECC 고유의 균열제어능력과 더불어 보수된 부재(구콘크리트/ECC 합성보)의 탁월한 휨변형능력, 에너지 흡수능력 등은 구조물의 내구성을 증진하는데 큰 이점으로 작용하게 될 것이다.

고인성 섬유보강 시멘트 복합체의 현장 적용성 평가 (A Evaluation on the Field Application of Ductile Fiber Reinforced Cement Composites)

  • 류금성;고경택;박정준;강수태;김성욱;박성용
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 춘계 학술발표회 제20권1호
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    • pp.941-944
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    • 2008
  • PVA 섬유, 강섬유를 다량으로 혼입한 고인성 시멘트 복합체가 개발되고 이를 구조물에 활용하고자 하는 연구가 전 세계적으로 수행되고 있다. DFRCC는 경제적 효율성을 고려한다면 현재까지 구조물 전체 부분에 적용하기보다는 특별한 요소나 보수재료서 적용하는 것이 경쟁력이 있을 것으로 사료된다. 저자들은 DFRCC를 FRP-콘크리트 합성 바닥판과 습식 스프레이 보수공법에 적용하는 기술을 개발하고 있다. FRP-콘크리트 합성 바닥판에 적용할 경우에는 현장 적용하여 3개월 경과하더라도 구조성능 또는 내구성능이 저하되는 문제가 발생하지 않았고 매우 양호한 상태를 유지하였다. 그리고 국산 PVA 섬유 사용 DFRCC 보수 모르타르를 20년이 경과된 하수박스암거에 적용한 경우에는 한 결과, 일본산 PVA 섬유를 사용한 경우와 차이가 거의 없었다. 관련 규격인 KS F 4042의 압축 및 휨 강도기준을 모두 만족하는 것으로 나타났다. 이상과 같이 DFRCC를 구조물에 적용할 경우에는 구조물 종류에 따라서 경제적으로 성능 향상에 크게 기여할 수 있을 것으로 판단된다.

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Workability and compressive behavior of PVA-ECC with CNTs

  • Lee, Dongmin;Lee, Seong-Cheol;Yoo, Sung-Won
    • Geomechanics and Engineering
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    • 제29권3호
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    • pp.311-320
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    • 2022
  • TBM concrete segment requires a higher level of material properties compared to general concrete structures due to difficulties in maintenance and uncertainty in ground conditions. In this regard, recently, as one of the methods to achieve enhancement effect on concrete strength, many researchers have been focusing on adding CNTs to concrete mixture. However, even CNTs do not compensate the weakness that concrete exhibits brittle behavior after cracking. Separately, over the past few decades, a number of studies have been conducted on fiber reinforced concrete which exhibits ductile behavior due to fibers bridging cracks. However, only limited studies have been conducted to employ the advantages of the both materials together. In this study, an experimental program has been conducted to investigate the effect of CNTs on the workability and the compressive behavior of PVA-ECC which exhibits ductile tensile behavior with well-distributed cracks even without a conventional rebar. In addition to the compression test, SEM analysis has been also conducted for detailed investigation in the microstructure. The variable was the CNTs mix ratio, which were set to 0.00, 0.25, and 0.50 wt.% to the binding materials. It was observed though the test results that as the CNTs mix ratio increased, the workability considerably decreased with the reduced slump and slump flow. From the compression test results, it was also investigated that the compressive behavior was improved since the compressive strength, the strain corresponding to the compressive strength, and the modulus of elasticity increased with an increase of CNTs mix ratio. The contents of this paper will be useful for relevant research areas such as fiber reinforced concrete with CNTs which might be applied for high performance TMB concrete segments.

연성 균열성장 개시의 미시적 파괴조건 (Microscopic fracture criterion of crack growth initiation)

  • 구인회
    • 대한기계학회논문집
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    • 제11권5호
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    • pp.740-745
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    • 1987
  • 본 연구에서는 파괴조건(4)와 유사하게 임계 스트레인 조건을 사용하나 기존 스트레인이 없는 재료의 날카로운 균열선단을 가진 시편의 파괴인성실험치(.delta.$_{IC}$)로 부터 재료의 고유상수인 특성길이를 결정하는 방법이 제안되었다.이 파괴조건을 이 용하여 처음노치선단의 유한한 반경과 재료의 기존 스트레인이 시편의 파괴개시에 미 치는 영향을 예측하고자 한다.

MSP 시험법에 의한 경사기능재료의 파괴인성 및 AE 특성 평가 (Evaluation of Fracture Toughness and AE Characteristics in Functionally Gradient Material by means of MSP Test)

  • 송준희;임재규;정세희
    • 대한기계학회논문집
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    • 제19권3호
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    • pp.631-638
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    • 1995
  • In this study, mechanical characteristics test of Functionally Gradient Materia (FGM) was performed by means of Modified Small Punch (MSP) Test with FGM; NiCrAlY-8YSZ and PSZ-Ni. To determine fracture mechanic factor, it was carried out MSP test that has possibility with small specimen (10*10*0.5 mm$^{t}$ ) and AE test to analyze micro fracture mechanism. As a result, fracture behavior became varied from brittle fracture to ductile as the content of Ni(or NiCrAlY) composition was increased and fracture energy was increased too. AE characteristics demonstrated that AE technique can detect the onset of fracture processes and AE energy was suddenly increased in the vicinity of maximum load. Since Young's modulus, fracture stress and fracture toughness was determined by MSP test, it can be known that the composition of NiCrAly 75%/8YSZ25% has the best mechanical property and furthermore this result is supported with fracture surface observation.

알루미늄 박막의 표면화학반응이 버 감소에 미치는 영향 (The Influence of The Burr Reduction by The Chemical Reaction of Oxide Film on Aluminum)

  • 이현우;박준민;정상철;정해도;이응숙
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.907-910
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    • 1997
  • With increasing the needs for micro and precision parts, micro machining technology has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. But there are many problems to be solved requiring a high-level technology. So this research presents the new method to fabricate a small part through applying chemical mechanical micro machining (C3M) for the Al wafer. Al(thickness I ,u m) was sputtered on the Si substrate. Al is widely used as a lightweight material. However form defect such as burr has a bad effect on products. To improve machinability of ductile material, oxide layer was formed on the surface of AI wafcr before grooving by chemical reaction with HN03(10wt%). And then workpieces were machined to compare conventional micro-machining process with newly suggested method at different machining condition such as load and feed rate. To evaluate whether or not the machinability was improved by the effect of chemical condition, such as the size, the width of grooves 'and burr generation were measured. Finally, it is confirmed that C3M is one of the feasible tools for micro machining with the aid of effect of the chemical reaction.

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일반 구조용강 열간압연 박판에 대한 CTOD와 CTOA 곡선 결정 (Determination of CTOD & CTOA Curve for Structural Steel Hot-Rolled Thin Plates)

  • 이계승;이억섭
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.729-732
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    • 2003
  • The K-R design curve is an engineering method of linear-elastic fracture analysis under plane-stress loading conditions. By the way, linear-elastic fracture mechanics (LEFM) is valid only as long as nonlinear material deformation is confined to a small region surrounding the crack tip. Like general steels, it is virtually impossible to characterize the fracture behavior with LEFM, in many materials. Critical values of J contour integral or crack tip opening displacement (CTOD) give nearly size independent measures of fracture toughness, even for relatively large amounts of crack tip plasticity. Furthermore, the crack tip opening displacement is the only parameter that can be directly measured in the fracture test. On the other. the crack tip opening angle (CTOA) test is similar to CTOD experimentally. Moreover, the test is easier to measure the fracture toughness than other method. The shape of the CTOA curve depends on material fracture behavior and, on the opening configuration of the cracked structure. CTOA parameter describes crack tip conditions in elastic-plastic materials, and it can be used as a fracture criterion effectively. In this paper, CTOA test is performed for steel JS-SS400 hot-rolled thin plates under plane-stress loading conditions. Special experimental apparatuses are used to prevent specimens from buckling and to measure crack tip opening angle for thin compact tension (CT) specimens.

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구속효과를 고려한 가스배관 결함의 파괴거동해석 (A Study on the Fracture Behavior of a Crack in Gas Pipelines Considering Constraint Effects)

  • 심도준;최재붕;김영진
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.1-6
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    • 2000
  • FFP(Fitness For Purpose) type defect assessment methodologies based on ECA(Engineering Critical Analysis) have been established and are in use for the structural integrity evaluation of gas pipelines. ECA usually includes the fracture mechanics analysis, and it assumes that J-integral uniquely characterizes crack-tip stress-strain fields. However, it has been shown that it is not sufficient to characterize the crack-tip field under low levels of constraint with a single parameter. Since pipeline structures are made of ductile material, locally loaded in tension, cracks may experience low level of constraint, and therefore, J-dominance will be lost. For this reason, the level of constraint must be quantified to establish a precise assessment procedure for pipeline defects. The objective of this paper is to Investigate the fracture behavior of a crack in gas pipeline by quantifying the level of constraint. For this purpose, tensile tests and CTOD tests were performed at room temperature$(24^{\circ}C)$ and low temperature$(-40^{\circ}C)$ to obtain the material properties. J-Q analyses were performed for SENB and SENT specimens based on 2-D finite element analyses, in order to investigate the in-plane constraint effects on pipeline defects.

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