• 제목/요약/키워드: ductile

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강도적 불균질재의 노치 표면에서의 연성크랙 발생 거동 (Behavior of ductile crack initiation with strength mismatch from notch root)

  • 안규백;대연윤;방한서;풍전정남
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.246-248
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    • 2004
  • It has been well known that ductile fracture of steels is accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using two-parameters criterion based on equivalent plastic strain and stress triaxiality. This study provides the fundamental clarification of the effect of strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, loading mode and loading rate on critical condition to initiate ductile crack from notch root using equivalent plastic strain and stress triaxiality based on the two-parameter criterion obtained on homogeneous specimens under static tension. The critical condition to initiate ductile crack from notch root for strength mismatched bend specimens under both static and dynamic loading would be almost the same as that for homogeneous tensile specimens with circumferential sharp notch under static loading.

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Effects of Structure and Defect on Fatigue Limit in High Strength Ductile Irons

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • 제14권5호
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    • pp.530-536
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    • 2000
  • In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits$({\sigma}_w)$ and the maximum defect sizes $(\sqrt{area}_{max})$ was expressed as ${\sigma}_w^n{\cdot}{\sqrt{area}}_{max}=C_2$. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

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A Study on the Effects of Artifacts on Fatigue Limit of Ductile Cast Iron with Ferritic Structure

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • 제14권10호
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    • pp.1021-1027
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    • 2000
  • In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and austempered ductile cast iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes ($diameter{\leq}0.4mm$) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the ${\sqrt{area}}$ of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness developes through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

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재료열화에 따른 파괴인성치의 연성-취성 천이거동 평가 (The Evaluation of Ductile-Brittle Transition of Fracture Toughness by Material Degradation)

  • 김상필;김형익;석창성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.579-584
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    • 2001
  • As the huge energy transfer systems like as nuclear power plant and steam power plant are operated for a long time, mechanical properties are changed and ductile-brittle transition temperature is raised by degradation. So it is required to estimate degradation in order to assess the safety, remaining life, and further operation parameters. The sub-sized specimen test method using surveillance specimen was developed for evaluating the integrity of metallic components. In this study, we would like to present the evaluation technique of the ductile-brittle transition temperature by the sub-sired specimen test. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. The tensile test and fracture toughness test were performed. The results of the fracture toughness tests using the sub-sized specimens were compared with the evaluation technique of the ductile-brittle transition temperature.

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$CO_2$ 레이저 분산빔에 의한 표면경화가 구상흑연주철의 피로특성에 미치는 영향 (Effects of surface hardening by using $CO_2$ laser defocussed beam on the fatigue resistance of ductile irons)

  • 박근웅;한유희;이상윤
    • 한국레이저가공학회지
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    • 제2권2호
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    • pp.42-51
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    • 1999
  • This study has been performed to investigate into some effects of the output power and traverse speed of laser beam on the microstructures, hardness and fatigue resistance of the ductile iron surface-hardened by $CO_2$ laser defocussed beam. Optical micrographs have shown that with increasing the output power and decreasing the traverse speed, the martensite was coarsened and some retained austenite were appeared in ductile iron. The microstructures of hardening zone were composed of bull's eye and some nodular graphite dissolved structures by the effect of self quenching. Fatigue fracture characteristics of ductile iron have appeared in the high stress and low stress ranges. The fracture initiated at nodular graphites in the surface hardened layer due to the stress concentration caused by a notch effect. The interior graphite nodules were broken away or popped out during crack propagation. Fatigue test has shown that values of fatigue strength considerably increased with increasing output power at a given traverse speed.

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튜브 액압성형 공정에서의 터짐 현상 예측 (Bursting Failure Prediction in Tube Hydroforming Process)

  • 김정;;강성종;강범수
    • 한국자동차공학회논문집
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    • 제9권6호
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    • pp.160-169
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    • 2001
  • To predict busting failure in tubular hydroforming, the criteria for ductile fracture proposed by Oyane is combined with the finite element method. From the histories of stress and strain in each element obtained from finite element analysis, the fracture initiation site is predicted by mean of the criterion. The prediction by the ductile fracture criterion is applied to three hydroforming processes such as a tee extrusion, an automobile rear axle housing and lower am. For these products, the ductile fracture integral I is not only affected by the process parameters, but also by preforming processes. All the simulation results show the combination of the finite element analysis and the ductile fracture criteria is useful in the prediction of farming limit in hydroforming processes.

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노치위치의 변화에 따른 강도적 불균질재의 연성크랙 발생 거동 (The ductile crack initiation behavior of strength mismatch by a location of notch root)

  • 안규백;대전충;방한서;풍전 정남
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.253-255
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    • 2005
  • It has been well known that ductile fracture of steels are accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using two-parameters criterion based on equivalent plastic strain and stress triaxiality. The present study focuses on the effects of strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, on critical condition to initiate ductile crack from notch root using equivalent plastic strain and stress triaxiality. In this study evaluate the criterion for ductile crack initiation in strength mismatch specimen effect of location of notch root.

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형상압연시 연성파괴의 탄소성 유한요소해석 (The Elasto-Plastic Finite Element Analysis of Ductile Fracture in Shape Rolling)

  • 원영목;오규환
    • 소성∙가공
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    • 제5권1호
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    • pp.72-80
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    • 1996
  • During the shape rolling process the influence of reduction ration and taper of shape roller on deformation and limit of ductile fracture such as free surface cracks developing in the workpiece has been studied. The deformation behaviours were analyzed by the 3-dimensional elasto-pastic finite element method and the conditions of ductile fracture were determined from 3-dimensional elasto-plastic finite element method and modified Cockrogt-Latham criterion. The deformed geometry and prediction of ductile fracture by 3-dimensional elasto-plastic finite element method are compared with experimental results The calcuated results are in good agreements with experimental data. The analysis used in the study was found to be effective in predicting the shape rolling process.

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골재종류에 따른 고인성 콘크리트의 역학적 특성에 관한 실험적 연구 (An Experimental Study on Mechanical Properties of Ductile Concrete with the Kinds of Aggregate)

  • 한병찬;양일승;박완신;임승찬;삼정직치;윤현도
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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    • pp.61-64
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    • 2005
  • Concrete is one of the principal materials for the structure and it is widely used all over the world, but it shows extremely brittle failure under bending and tensile load. Recently to improve such a poor property, Ductile Fiber Reinforced Cementitious Composites (DFRCC) have been developed, and it are defined by an ultimate strength higher than their first cracking strength and the formation of multiple cracking during the inelastic deformation process. This paper is to estimate experimentally the mechanical properties of ductile concrete with the kinds of used fine and coarse aggregate for purpose of development of high ductile concrete mixing coarse aggregate. As the results, ductile concrete mixed coarse aggregate showed the displacement-hardening behavior under bending load similar to DFRCC, and its compressive and bending performance varied according to the kinds of used coarse aggregate.

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Wet-mix Shotcreting Application of High Ductile Fiber Reinforced Mortar Designed by Optimizing Mix Proportion

  • 김윤용;김정수;김진근;하기주
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 추계 학술발표회 제16권2호
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    • pp.581-584
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    • 2004
  • High ductile fiber reinforced mortar suitable for wet-mix shotcreting (sprayable ductile mortar) 10 the fresh state, while maintaining tensile strain-hardening behavior in the hardened state, has been developed based on micromechanics and workability control. In the development concept of sprayable ductile mortar, micromechanics is adopted to properly select the matrix, fiber, and interface properties to exhibit strain hardening and multiple cracking behaviors in the composites. Within the pre-determined micromechanical constraints, the workability is controlled by optimizing mix proportions. A series of spray tests show the excellent pumpability and sprayability of the sprayable ductile mortar. Subsequent direct tensile tests demonstrate that the tensile performance of sprayed mortar is comparable to that of cast mortar, for the same mix design.

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