• Title/Summary/Keyword: drying operation

Search Result 142, Processing Time 0.027 seconds

Modeling and Optimization of Rice Drying and Storage System in Korea(II) -Cost Analysis and Optimum Size Estimation- (한국(韓國)에 있어서 미곡(米穀)의 건조(乾燥) 및 저장(貯藏)을 위한 시스템의 모델 개발(開發)과 적정규모(適正規模) 선정(選定)에 관(關)한 연구(硏究)(II) -모델 시스템의 이용비용(利用費用) 분석(分析) 및 적정규모(適正規模) 산정(算定)-)

  • Park, K.K.;Yoon, H.S.;Kim, J.Y.
    • Journal of Biosystems Engineering
    • /
    • v.12 no.1
    • /
    • pp.31-38
    • /
    • 1987
  • In order to improve the traditional post harvest system in Korea, a model for mechanized rice drying and storage system was developed and introduced as the first part of the study(Park, 1986). As the second part of the study, capital requirement and cost of the model system was analyzed. Also, optimum size of the model system was estimated by comparing with the traditional harvest system. From the study, the following results can be concluded: 1. The capital requirement of the model system decreases as the model size increases. For example, a model system having 500 ton storage capacity requires 439,000 Won/ton. However it requires 313,200 Won/ton only, if the model size increases to 1000 ton. 2. Also, total cost of the model system decreases as the model size increases. For example, total costs of the model system having 500 ton and 1000 ton storage capacity are 101,208 Won/ton and 69,320 Won/ton, respectively. 3. The breakeven point (optimum size) of the model can be estimated around 630 ton storage capacity if the operation rate is assumed as 100%. However, the optimum size of the model is 710 ton, if the operation rate it assumed 80%.

  • PDF

Purification of Cephalosporin C Produced by Cephalosporium acrernoniurn (Cephalosporium acremonium 변이주가 생성하는 Cephalosporin C의 정제)

  • 이헌주;손영선;안동호;김현수;현형환
    • Microbiology and Biotechnology Letters
    • /
    • v.20 no.2
    • /
    • pp.178-182
    • /
    • 1992
  • For an industrial-scale purification and production of cephalosporin C from a culture broth of Ceplzalos#mium nmemonium CSA-2.8A3 mutant, ultrafiltration, column chromatography, reverse osmosis, and spray drying were empolyed. Above 90% of yield and high purity of cephalosporin C were obtained through WA-30, HP-20, XAD-2000 and SK-1B column chromatographies. Especially, in the tendom operation of the columns, the recovery yield was increased up to 96%. The purified cephalosporin C was stable at $4^{\circ}C$ and in acidic condition, while it was unstable at room temperature and in alkaline condition at pH above 8.0. Cephalosporin C powder or a final product prepared by spray drying contained 85.554 of sodium cephalosporin C, 6.3%' of water, 4.63% of free $Na^+$ ions. and traces of metal ions.

  • PDF

Effects of Combine Harvesting and Drying Methods on Grain Quality in Rice Cultivars (벼 품종의 콤바인 수확과 건조방법에 따른 미입질의 변화)

  • Lee, Ho-Jin;Seo, Jong-Ho;Lee, Un-Woong
    • KOREAN JOURNAL OF CROP SCIENCE
    • /
    • v.35 no.3
    • /
    • pp.282-286
    • /
    • 1990
  • Currently, mechanization and automation have been introduced into rice harvest and drying process due to the shortage of man power. After rice cultivars, Chucheong and Milyang #23 were cutted with manual method (H1) or harvested with combine (H2), the threshed grain were dried in natural sun-drying (D1), in natural air in-bin system (D2), or in contineous hot-air drier (D3). We have evaluated grain losses, operation hour, and grain quality on each harvest and drying methods. Shattering loss during harvesting with combine was not dirfered significant from that of manual method, but threshing loss was 1.2% higher in combine harvest than in manual. Operation hours required for combine harvest was 3.5 times faster than for manual, even without head threshing. There was a significant difference bel ween cultivars in harvesting loss, which Milyang #23, a Tongil rice had two times more grain loss than Chucheong, a Japonica rice. Drying hours required to reduce to 14% grain moisture content were ten days for H1D1, 5-9 days for H2 D1, 2-3 days for H2D2, and only 15 hours for H2D3, respectively. In grain quality, complete grain ratio after dehulling was decreased about four percent in H2D3 compared to H1D1. while it was lower in Milyang #23 than in Chucheong, Hot-air drier increased occurence of cracked and broken grain. Combine harvest increased significantly these incomplete grain ratio of :Milyang #23, but not Chucheong.

  • PDF

Study on the Small Grain Bin for the Improvement of Grain Drying and Storage (곡물건조저장법 개선을 위한 농가용 Grain Bin에 관한 연구)

  • 김성래
    • Magazine of the Korean Society of Agricultural Engineers
    • /
    • v.16 no.1
    • /
    • pp.3263-3291
    • /
    • 1974
  • Experimental work of grain bin was carried out to develop the methods of natural air in-bin drying and storage. The method is considered to be more economical, labour saving, and an effective countermeasure to grain loss. To examine the possibility of farm use of the grain bin and to analyze the related factors concerned with in-bin grain drying and storage, ambient air conditions (especially the change of air temperature and relative humidity) and grain quality during drying and storage periods were investigated. A laboratory model bin was constructed to investigate the effect of different forced air conditions on the drying characteristics of rice. In addition, a grain bin with 2.2m diameter and 1.8m height, considered to be the optimum size for the average Korean farm, was constructed and tested to examine the drying and storing characteristics of rice. The weather data analyzed in this study was the nine-year (from 1964 to 1972) record of air temperature and relative humidity in the Suweon area, and the thirty-year (from 1931 to 1960) record of pentad normal relative humidity and air temperature in the Seoul area. From the results of the weather data analyses, the adequate air delivery hours (which was arbitrary defined as the condition to give less than 75% relative humidity) to dry the rice during October were about nine hours (from approximately 10 A.M. to 7 P.M, ) a day, in which the average air temperature was about 15.9$^{\circ}C$ and average relative humidity was 66%. The occurence of days having three hours of such conditions was 1, 2, and 1-day within the 1st, 2nd add last 10-day periods for the month of October, respectively. Therefore, it may be considered that the weather condition in October was satisfactory for the forced natural air drying. The results of the laboratory model bin test were analyzed to obtain the drying curve and drying rate for different drying stages and grain layers in the bin corresponding to various conditions of forced natural air. A drying experiment with a prototype grain bin showed that an approximate 5 percent grain moisture gradient through a 1.6 meter grain deposit was observed after 80 hours of intermittent drying, giving an over dried zone in the lower grain layers and an extremely high grain moisture zone in the upper layers. This indicates that an effective measure should be taken to reduce this high moisture gradient. In order to investigate the drying characteristics of bulk grain in a layerturning operation a grain bin test was performed. This showed a significant improvement of uniform drying. In this test, approximate 107 hours were required to dry a depth of 1.6 meter of grain from an initial moisture content of 22.2 percent to a moisture content of 16.7 percent using an air delivery rate of 2.8 cubic meter per a minute per every cubic meter of grain. This resulted in a 2 percent moisture gradient from the top to the bottom of the bin. During storage period, till the end of June the average temperature of grain was 2~3$^{\circ}C$ higher than ambient air temperature. But during July when the grain moisture content went up slightly (less than 1 percent), the average temperature of the grain also increased to 3~5$^{\circ}C$ higher than ambient air temperature. It is therefore recommended that for safe grain storage, grain should not be stored in sheet metal bins after mid May. From the above results, in-bin rice drying and storage can be used effectively on Korean farms. It is strongly recommended that the use of grain-bin system should be implemented for farm use to improve farm drying and storage of rice.

  • PDF

Development of Shattering Machine for Sesame(I) - Design and Fabrication of Prototype Machine - (참깨 탈립 작업기계 개발에 관한 연구(I) - 시작기 설계 제작 -)

  • Lee, J.S.;Kim, K.B.
    • Journal of Biosystems Engineering
    • /
    • v.32 no.5
    • /
    • pp.301-308
    • /
    • 2007
  • Sesame has usually been harvested manually in korea. The conventional sesame harvest procedures consists of cutting, binding, drying and pod shattering. The procedures of drying and shattering are repeated $2{\sim}3$ times. By manual works of this conventional shattering, it was found that some extent of pods were has always remained unopened. Therefore, this study was conducted to find a way to save the labor of sesame shattering by use of a drying device; a prototype of shattering machine was developed and tested the performance. The developed prototype consists of several parts: a continuous horizontal inlet using a chain conveyer, a shattering by a shocking agitator, a rotating cone for shattering of remaining closed pods, and a winnow. The shattering ratio measured by this prototype was 90.3%, 6.4% and 3.3% at the first, second and third shattering step, respectively. We found that in contrast to the conventional method which required at least 3 times operations for complete shattering, this shattering prototype with the condition of sufficient dried sesame pod offered more than 90% of shattering ratio in the first operation.

A Study on the Development of the Producing Zone Type Marine Dryer (On Weight Reduction Rate and Temperature Variations) (산지형 수산 건조시스템 개발에 관한 연구 (무게 감소율과 온도변동을 중심으로))

  • Kim, Kyong-Suk;Mun, Soo-Beom;Lee, Choon-Wha;Choe, Soon-Yeol;Park, Moon-Kab;Kim, Kyung-Kum
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.34 no.4
    • /
    • pp.477-484
    • /
    • 2010
  • The majority of currently domestic dried sea foods is holding sanitary safety on storage and distribution, a structural problem to be in quality serious to sun drying. This paper the productive times and the on-site operation that production is fixed are easy, and it have reported the experimental results that carried out on development of a drying system toward field which can keep the highest quality and economy.

The Operation Experience of the Concentrated Waste Drying System with Variation in the Mole Ratio of Boron to Sodium (방사성 폐액중의 붕소와 나트륨의 몰비 변화에 따른 농축폐액건조설비 운전 경험사례)

  • 김영식;김세태;안교수;박진석;박종길
    • Proceedings of the Korean Radioactive Waste Society Conference
    • /
    • 2003.11a
    • /
    • pp.220-225
    • /
    • 2003
  • Generally, liquid radioactive wastes generated in nuclear power plant exist in powder form which do not contain moisture through the evaporating process of the Liquid Waste Management System and drying process of the Concentrated Waste Drying System. This powder form wastes are blended homogeneously with paraffin solidification agent and packed in metal drum to ensure its stability during handling and disposal. However, it was experienced that the powder form wastes were not blended homogeneously and separated into two layers in metal drum, on the other hand, a Portion of powder was adhered and solidified to the Inside parts of facility during the blending process. And the flaw of blending process above would come in case the mole ratio of Boron to Sodium in liquid radioactive wastes exceeds 0.2.

  • PDF

Flue Gas Sulfur Dioxide Removal Performance of a Bench-Scale Spray Absorption/Drying Reactor (실험실적 규모의 분무흡수건조반응기의 배출가스 중 아황산가스 처리성능 연구)

  • 동종인;구우회;임대현
    • Journal of Korean Society for Atmospheric Environment
    • /
    • v.12 no.4
    • /
    • pp.449-457
    • /
    • 1996
  • The main purpose of this study was to investigate sulfur dioxide removal performance of flue gas desulfurization system utilizing a Spray Absorption/Drying Reactor. In this system, the size of droplets was considered the most significant factor and tested using a PDA system. Lime slurry flow rate, operating temperature, calcium/sulfur (Ca/S) ratio and applied air pressure were selected as major operation variables and tested/analyzed in terms of system performance. The results are as follows. 1. The $SO_2$ removal efficiencies were 49%, 74%, 85% for Ca$(OH)_2$ slurry flow rate of 10, 20, 30 ml/min, which implies that the increase of slurry flow rate improves removal efficiency. The optimum slurry flow rate in this study was, however, considered 20 ml/min because of constraints of system troubles and absorbent utilization. 2. As Ca/S ratio increased, $SO_2$ removal efficiency was observed to increase. 3. As air pressure, at the atomizing nozzole, increased from 3 to 5 $kg/cm^2, SO_2$ removal efficiency increased from 74% to 80%, because of droplet size reduction due to pressure increase during atomizing process and the increase of surface area, helping mass transfer between gas and liquid phase.

  • PDF

Study on The Qptimization of Operating Conditions of batch-type Grain Dryer (평면식 건조기의 적정작업조건 설정에 관한 연구)

  • 박경규;정창주
    • Magazine of the Korean Society of Agricultural Engineers
    • /
    • v.16 no.4
    • /
    • pp.3600-3610
    • /
    • 1974
  • Experimental work of batch-type dryer was conducted to develop its optimurm operating conditions by analyzing the major factors which affect the drying performance. A laboratory batch-type dryer was constructed and tested for various levels of heated-air rates, and depths of grain deposit. Tong-il rice variety having the initial moisture content of approximaely 23 per cent in wet basis was used for the experiment. The criteria selected for establishing the optimum operating condition were the drying performance rate, the thermal efficiency, and the operational cost of the dryer. The results of the study are summarized as follows: 1. The performance rate of dryer for a specific operating condition was defined as total amount of material dried per hour when the moisture content of grains in the upperlayer reaches to 16 per cent in wet basis. The optimum operating conditions as viewed in the rate of drying performance could be justified by functional realtionship between the depth of grain deposit and air flow rate. In other words, there was a definite depth of grain deposit for a given air-rate which make the dryer performance maximum. The optimum grain depth for the batch-type dryer with 3.3㎡ loading area and with the attached axial fan was about 35cm. 2. The thermal efficiency for the dryer was evaluated by the ratio of the latent heat required to evaporate the grain moisture to the heat input required to raise the ambient air-temperature to 40 degree centigrade. The optimum operating condition as viewed in term of thermal efficiency analyzed was that grater depth and lower air flow-rate may be desirable. This condition is contracted with the optimum condition as viewed by the dryer performance rate. 3. The annual operating cost of batch-type dryer was analyzed for different annual hour of use and for different operation condition. The optimum condition as viewed in terms of operating cost was almost identical to one as viewed in terms of dryer performance rate. Therefore, the most economical use of batch-type dryer for the same annual operating hours can be obtained when the dryer operated in the condition of maximum dryer performance rate. Increasing the annual operating hour may be desirable to cut down the dryer operation cost, since the annual hour of dryer use is much sensitive to the operating cost than any peractical conditions of dryer operation. 4. The most desirable operational condition as justified by combining all the criteria, dryer performance rate, thermal efficiency and annual operating cost, could be concluded to operate the dryer in the condition of maximum performance rate. The condition in general is identical to the lowest operation cost for a given annual operating hour.

  • PDF

Development of Harvesting System for Agricultural By-Product(I) -Macerator- (농산 부산물 수확방법에 관한 연구(I) -조제장치-)

  • 김상헌;강화석;신범수;박청용
    • Journal of Biosystems Engineering
    • /
    • v.21 no.2
    • /
    • pp.182-190
    • /
    • 1996
  • A macerating technique which can apply to the mechanical production system of the agricultural by-product was developed to increase the utilization of agricultural waste and solve the shortage problem in the forage supply for the livestock production. The macerating method is to shred the agricultural by-product by the two rolls which rotate at different speeds each other. The testing macerator was built and the optimum operating conditions are suggested. Results of this research are as follows: 1. The increase of the base roll speed and speed ratio between two rolls shows the better shredding index but decrease the drying rate. The optimum conditions of the base roll speed and the speed ratio between two rolls for the rice straw are 1200 rpm and 1.7-2.0 respectively. 2. The macerated alfalfa was dried to the 15%(w.b.) within 3 hrs in a field at speed ratio of rolls, 2:1 and base roll speed, 1800rpm. 3. The milled surface and straight knurled surface for the macerating roll have same effect on the drying rate of material. Both rolls have self-cleaning functions during operation.

  • PDF