• 제목/요약/키워드: dry process bottom ash

검색결과 6건 처리시간 0.03초

건식 바텀애시 굵은골재를 사용한 경량골재 콘크리트의 공학적 특성 (Engineering Properties of Lightweight Aggregate Concrete Using Dry Bottom Ash as Coarse Aggregate)

  • 성종현;선정수;최선미;복영재;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2013년도 추계 학술논문 발표대회
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    • pp.166-167
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    • 2013
  • Bottom ash, which is discharged through a wet process in a thermal power plant, contains much unburned coal due to quenching and much salt due to seawater. However, dry bottom ash discharged through a dry process contains low unburned coal and salt, and has light -weight due to many pores. Therefore, it is expected that it can be used as lightweight aggregate. This study deals with the basic properties of concrete used dry bottom ash as coarse aggregate. As a results, the concrete having high content of dry bottom ash aggregate showed high slump by using water reducing agent and its air content was within 5±1.5% as designed value, similarly to normal weight concrete. It also showed a lower compressive strength than 100% of crushed stone.

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경량 모르터용 건식공정 바텀애시의 입형 개선 효과와 최적 입도 (Shape Improvement and Optimum Gradation of Dry Processed Bottom Ash for Lightweight Mortar)

  • 최홍범;김진만;선정수;한동엽
    • 한국건설순환자원학회논문집
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    • 제3권1호
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    • pp.7-14
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    • 2015
  • 본 연구의 목적은 건식공정을 통해 생산된 바텀애시를 이용하여 친환경적이고 저렴한 경량콘크리트의 잔골재로 활용하는 것이다. 기존의 습식공정과 비교하여 건식공정은 물에 닿지 않고, 염분이 없으며, 다소 느린 공정으로 완전연소를 통해 미연소탄소성분이 거의 없다. 이러한 건식공정 바텀애시를 경량 모르터용 잔골재로서 타당성을 평가하기 위해 골재의 입형 개선 효과와 최적 입도분포의 두가지 단계로 나누어 실험을 실시하였다. 첫 번째 실험에서 추가적인 마쇄과정을 통해 얻어진 양호한 입형의 바텀애시는 유동성과 강도 측면에서 양호한 결과를 나타내었으며 다소간의 단위용적질량 증가를 보였다. 두 번째 실험에서 다양한 입도를 구성하여 실험을 실시하였고, 그 결과 표준입도에 맞추어진 입도에서 굳지 않은 상태 및 경화상태에서 양호한 성능을 나타내었다. 본 연구의 결과를 통해 차후 건식 공정을 통한 바텀애시의 활용방법이 확대되고, 바텀애시를 경량 잔골재로 활용함으로서 부가가치 상승에 기여할 것으로 예상된다.

다양한 방법으로 가공한 건식공정 바텀애시를 사용한 콘크리트의 굳지 않은 상태에서의 특성 (Properties of Fresh Concrete with Dry Bottom Ash Processed by Various Method)

  • 선정수;최홍범;이명진;유재성;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 춘계 학술논문 발표대회
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    • pp.92-93
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    • 2014
  • This study was carried out to process the shape of dry bottom ash using the impact crusher and gravity crusher, which are identified as most effective in improving grain shape through the preceding research, and a comparison was made between concrete that utilized the processed dry bottom ash as aggregate and concrete containing dry bottom ash before processing to understand properties of the new concrete.

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굴 패각과 건식공정 바텀애시를 사용한 내화보드의 가열실험 (Heating Experiment of Fireproof Board using the Dry Process Bottom Ash and Oyster Shell)

  • 정의인;김봉주;김진만
    • 한국건축시공학회지
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    • 제16권3호
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    • pp.193-199
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    • 2016
  • 본 연구는 산업폐기물로 발생되는 굴 패각과 건식공정 바텀애시를 골재로 활용하여 제작된 내화보드의 가열실험을 통한 성능에 관한 연구이며 다음과 같은 결론을 도출하였다. 전기로 가열실험을 통해 나타난 시험편의 이면온도는 $300^{\circ}C$ 가열상황에서 $103.1{\sim}125.1^{\circ}C$로, $600^{\circ}C$의 가열상황에서 $201.1{\sim}210.1^{\circ}C$로, $900^{\circ}C$의 가열상황에서 $249.2{\sim}276.9^{\circ}C$의 범위로 나타났다. 내화보드 시험편의 경우 일정온도상승 이후 유지되는 것으로 나타나 사용재료들의 경우 내화성능이 발휘되는 것으로 판단된다. 실험의 결과로 유추할 때, 입자의 크기가 작을 경우 $600^{\circ}C$까지는 내화성능이 상대적으로 우수하지만, 그 이상의 온도에서는 입자의 크기가 큰 경우 많은 공극을 포함하여 열전달이 지연되는 것으로 판단된다.

Compressive Strength Properties of Geopolymers from Pond Ash and Possibility of Utilization as Synthetic Basalt

  • Kim, Byoungkwan;Lee, Bokyeong;Chon, Chul-Min;Lee, Sujeong
    • 한국세라믹학회지
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    • 제56권4호
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    • pp.365-373
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    • 2019
  • Pond ash is a mixture of mostly coarser fly ash and bottom ash. The recycling rate of pond ash is low because pond ash is mixed with seawater and deposited in ponds. The pond ash is also subjected to natural weathering over a period of time. In this study, we investigated whether pond ash can be used as a raw material of geopolymers, without any purification process or through a minimal purification process. In addition, we investigated whether synthetic basalt made by adding foaming agent to geopolymer or casting it into a mold can show the surface of the natural basalt as it is. The highest 7-day compressive strength in geopolymers from pond ash without purification process was 26 MPa. The highest 7-day compressive strength in geopolymers from pond ash with impurities removed through dry sieve analysis was found to improve to 80 MPa. On the other hand, synthetic basalt made with geopolymer was shown to be more advantageous aesthetically when produced by casting it in a silicone mold rather than by adding a foaming agent. Non-purified pond ash can be made into geopolymers having low strength. Pond ash purified by sieving can, without use of an aggregate, be made into geopolymer having high-strength. Also, it is possible to produce synthetic basalt with the same appearance as natural basalt and sufficient strength for commercialization. This process will contribute to the mass consumption and recycling of pond ash.

상용급 석탄가스화플랜트 최적설계에 관한 연구 (A study on the engineering optimization for the commercial scale coal gasification plant)

  • 김병현;민종선;김재환
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.131.1-131.1
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    • 2010
  • This study was conducted for engineering optimization for the gasification process which is the key factor for success of Taean IGCC gasification plant which has been driven forward under the government support in order to expand to supply new and renewable energy and diminish the burden of the responsibility for the reduction of the green house gas emission. The gasification process consists of coal milling and drying, pressurization and feeding, gasification, quenching and HP syngas cooling, slag removal system, dry flyash removal system, wet scrubbing system, and primary water treatment system. The configuration optimization is essential for the high efficiency and the cost saving. For this purpose, it was designed to have syngas cooler to recover the sensible heat as much as possible from the hot syngas produced from the gasifier which is the dry-feeding and entrained bed slagging type and also applied with the oxygen combustion and the first stage cylindrical upward gas flow. The pressure condition inside of the gasifier is around 40~45Mpg and the temperature condition is up to $1500{\sim}1700^{\circ}C$. It was designed for about 70% out of fly ash to be drained out throughout the quenching water in the bottom part of the gasifier as a type of molten slag flowing down on the membrane wall and finally become a byproduct over the slag removal system. The flyash removal system to capture solid particulates is applied with HPHT ceramic candle filter to stand up against the high pressure and temperature. When it comes to the residual tiny particles after the flyash removal system, wet scurbbing system is applied to finally clean up the solids. The washed-up syngas through the wet scrubber will keep around $130{\sim}135^{\circ}C$, 40~42Mpg and 250 ppmv of hydrochloric acid(HCl) and hydrofluoric acid(HF) at maximum and it is turned over to the gas treatment system for removing toxic gases out of the syngas to comply with the conditions requested from the gas turbine. The result of this study will be utilized to the detailed engineering, procurement and manufacturing of equipments, and construction for the Taean IGCC plant and furthermore it is the baseline technology applicable for the poly-generation such as coal gasification(SNG) and liquefaction(CTL) to reinforce national energy security and create new business models.

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