• Title/Summary/Keyword: drum-cut

Search Result 19, Processing Time 0.023 seconds

A Study on the Hand drum form of Wire-Cut Electric Discharge Machining (와이어 방전가공에 의한 북현상에 관한 연구)

  • 김원일;이재명;강종표
    • Journal of the Korean Society of Safety
    • /
    • v.12 no.4
    • /
    • pp.9-14
    • /
    • 1997
  • From the experimental study of wire-cut Electric Discharge Machining for alloyed steel and tungsten carbide, the characteristics such as hand drum form has been observed and evaluated for various conditions. Hand drum form can be improved when gap voltage and spark cycle become smaller, their thickness become thinner, wire tension become larger and number of cutting is done so many times. When wire-cut 60mm thickness tungsten carbide in normal condition, Hand drum form becomes larger due to the low conductivity inducing cobalt composite rising by electrolysis.

  • PDF

Effects of Species on the Isocyanate-bonded Flakeboard Properties

  • Kwon, Jin Heon
    • Journal of the Korean Wood Science and Technology
    • /
    • v.35 no.5
    • /
    • pp.38-45
    • /
    • 2007
  • Flakeboards made from ring- and drum-cut flakes of Douglas-fir, hemlock, red lauan and kapur using two kinds of resin levels were evaluated for the selected properties according to flake thickness. The pH and buffering capacity of four species were determined. Those of kapur were extremely different from the other three species. These pH and buffering capacity values result in the poor internal bond strength of kapur flakeboard. The internal bond strength was affected significantly by flake thickness, resin content and species. MOR and MOE in bending strength were maximized at medium drum-cut flake thickness. Screw holding strength was not consistent for flake thickness, but it was influenced by species. Thickness swelling and water absorption of Douglas-fir and hemlock flakeboard were minimized at medium drum-cut flake thickness.

A Study on the Characteristics of Wire-Cut Electrical Discharge Machining for STD-11 Alloy Steel and P-20 Tungsten Carbide Alloy (STD-11 합금공구강과 P-20 초경합금재의 WEDM 특성에 관한 연구)

  • Lee, Jae-Myeong;Heo, Seoung-Jung;Kim, Won-Il
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.1
    • /
    • pp.22-28
    • /
    • 1996
  • From the experimental study of Wire-Cut Electric Discharge Machining of STD-11 alloy steel and P-20 tungsten carbide, the characteristics such as hand drum form and discharge gap have been observed and evaluated for various conditions. Hand drum form can be improved when gap have been observed and evaluated for various conditions. Hand drum form can be improved when gap voltage and spark cycle become smaller, thickness become thinner, wire tension become larger and the no of cutting increases. When 60mm thickness tungsten carbide is cut in normal condition, hand drum form becomes larger due to the low conductivity machining allowance become slightly larger when peak discharge current and gap voltage become larger, or wire tension becomes smaller. Under the same condition, machining allowance of tungsten carbide is larger than alloyed steel by 1/100mm.

  • PDF

Hand drum forms of STD-11 Die-hole in Wire-cut Electronic discharge Machining Conditions (STD-11 Die-hole 와이어 컷 방전가공시 가공조건에 따른 북현상 고찰)

  • 조규재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.567-572
    • /
    • 2000
  • From the experimental study of W-EDM for alloyed steel, the characteristics such as Hand Drum Form and surface roughness have been observed and evaluated for various conditions. In square hole, the increase of IP as to made condition, the calculate high value of surface roughness. Also compare dimensionless square hole with circle hole' graph, In circle hole, if a value of surface roughness IP 6 in a side of circle it show a 0.4${\mu}{\textrm}{m}$ and in IP 8, 0.6${\mu}{\textrm}{m}$, in IP 10, 0.7${\mu}{\textrm}{m}$, in IP 12, 0.8${\mu}{\textrm}{m}$ higher than before. This figure show the surface roughness is higher than before, because a table move in either X-axis or Y-axis in square hole, on the contrary, in circle there table move in X-axis and Y-axis at the same time. hand drum form getting small when wire tension increase 1000gf to 1500gf, at the same working conditions. The smaller of off time, the maller of hand drum form in same condition and same wire tension. but if you compare square hole with circle hole' graph, hand drum form displayed in maintained term of working condision, on the contrary, in case of square hole variation of hand drum form is more increase than a grow of IP

  • PDF

Hand Drum Form in Cutting of STD11 by W-EDM (W-EDM을 이용한 STD11의 절단시 북현상)

  • Park, Dong-Sam;Choi, Young-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.3
    • /
    • pp.90-95
    • /
    • 2003
  • The W-EDM is very important In precision machining of die, punch and small parts of precision products, so this machining method is widely used in various fields of industry. In this study, machining characteristics of Hand Drum Form and surface roughness are investigated experimentally. As Hand drum form has great effect on straightness of cut-surface of workpiece, its evaluation is very important in precision cutting. As experimental material, the mold material, STD11 is used and machined by CNC wire-EDM using the 025mm wire in diameter with repeated cutting up to 6 times. The thickness of workpiece is vaned in 20, 40, 60, 80, 100mm Hand drum form and surface roughness are measured after each cutting. Experimental results show that four times-cutting is optimum in the point of hand drum form and surface roughness.

  • PDF

The study on the Straightness forms of STD-11 Die-hole in wire-cut Electronic Discharge Machining Conditions (와이어 컷 방전가공 조건에 따른 STD-11 Die-hole 가공시 진직정밀도 고찰)

  • 조규재;김선진
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.05a
    • /
    • pp.739-742
    • /
    • 2000
  • From the experimental study of W-EDM for alloyed steel, the characteristics such as Hand Drum Form and surface roughness have been observed and evaluated for various conditions. In square hole, the increase of If as to made condition the calculate high value of surface roughness. Also compare dimensionless square hole with circle hole' graph. In circle hole, if a value of surface roughness IP 6 in a side of circle it show a 0.4${\mu}{\textrm}{m}$ and in IP 8, 0.6${\mu}{\textrm}{m}$, in IP 10, 0.7${\mu}{\textrm}{m}$, in IP 12. 0.8${\mu}{\textrm}{m}$ higher than before. This figure show the surface roughness is higher than before, because a table move in either X-axis or Y-axis in square hole, on the contrary, in circle there table move in X-axis and Y-axis at the same time. hand drum form getting small when wire tension increase 1000gf to 1500gf, at the same working conditions. the smaller of off time, the mailer of hand drum form in same condition and same wire tension. but if you compare square hole with circle hole' graph hand drum form displayed in maintained term of working condision, on the contrary, in case of square hole variation of hand drum form is more increase than a grow of IP

  • PDF

An Experimental study on Improvement of Mechanical Press-Joining Strength of the Spin Drum Seaming Division in Washing Machine (스핀드럼 시밍부의 기계적 프레스 접합강도 향상에 관한 실험적 연구)

  • Kim, E.S.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2006.05a
    • /
    • pp.127-131
    • /
    • 2006
  • There are being a lot of studies for achievement of high speed Dehydration, high-strength and Lightweight of washing machine in the latest washing machine business. It is essential that Press-joining Strength of Spin Drum Seaming division is improved .to attain that target. Generally, we are using Mechanical press-joining by Seaming and T.I.G (Tungsten Inert Gas) welding among part joint method. Mechanical press-joining method that is mainly using for Stainless Steel (STS430) Drum have lots of merit that consumption of energy is low more than welding and production costs cut down and generation of the corrosion is solved by removing weld zone defect and materials having different properties are enable to join without special equipment. But, it is difficult to realize joint strength required at high speed operation because joint strength of mechanical press-joining method is low remarkably in comparison with welding. Also, there are a lot of analysis difficulties and very limited research is under way due to the dynamic factor such as multistage plastic working, elastic recovery, residual stress etc. The results of this study show optimal joining condition for mechanical press-joining by performing lots of tensile joining strength test with various specimen under multi-change of important design factor such as seaming width, bead area and bead depth etc.

  • PDF

Diamond micro-cutting of the difficult -to -cut materials using Electrolysis (전기분해를 이용한 난삭재의 다이아몬드 미세가공)

  • 손성민;손민기;임한석;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.951-954
    • /
    • 2000
  • This paper presents a new cutting method, i.e. diamond cutting, aided by electrolysis, in order to cut ferrous materials with diamond tools. Diamond cutting is widely applied in manufacturing ultraprecision parts such as magnetic disk, polygon mirror, spherical/non-spherical mirror and copier drum, etc. because of the diamond tool edge sharpness. In general, however, diamond cutting cannot be applied to cutting steels, because diamond tools wear excessively in cutting iron based materials like steel due to their high chemical interaction with iron in high temperature. In order to suppress the diffusion of carbon from the diamond tool and to reduce increase of cutting force due to size effect, we attempt to change chemically the compositions of iron based materials using electrolysis in a limited part which will be soon cut. Through experiments under several micro-machining and electrolysis conditions, cutting using electrolysis, compared to conventional cutting, was found to result in a great decrease of the cutting force, a better surface and much less wear tool.

  • PDF

Evaluation of Machining Characteristics through Wire-Cut EDM of Brass and SKD 11 (황동과 금형강의 와이어 컷 방전가공을 통한 가공특성 평가)

  • 김정석
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.6 no.4
    • /
    • pp.130-137
    • /
    • 1997
  • The demand for wire-cut EDM is increasing rapidly in the die and tool making industry. In this study machining characteristics such as machining rate, surface roughness, hand drum form and hardness of machined material are investigated experimentally under the conditions varing pulse on time, pulse off time, peak voltage, wire tension after fixing other conditions in SKD 11 and brass and brass workpiece. It was found that various operating conditions had significant influences on machining characteristics. But the hardness of workpiece was uneffected by operating conditions. Also it was obtained experimentally that brass workpeice had better machinability than SKD 11 one.dition according to the current(Ip) in an electric spark machine : 1) Electrode is utilized Cu and Graphite. 2) Work piece is used the material of carbon steel. The condition of experiment is : 1) Current is varied 0.7(A) to 50(A) and the time of electric discharging to work piece in each time is 30(min) to 60(min). 2) After the upper side of work piece was measured in radius(5$\mu$m) of stylus analyzed the surface roughness to ade the table and graph of Rmax by yielding data. 3) Electro wear ratio is : \circled1Cooper was measured ex-machining and post-machining by the electronic balance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume $\times$specific gravity and analyzed to made its table and graph on ground the data. 4) In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V. R and the memory scope was sticked to the electric spark machine. 5) In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid , it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging.

  • PDF

DEVELOPMENT OF MUSHROOM SPAWN BOTTLE CUTTER-SPAWM CAKE SHREDDER

  • Choe, Kwang-Jae;Chang, Yu-Seob;Yun, Jin-Ha
    • Proceedings of the Korean Society for Agricultural Machinery Conference
    • /
    • 1996.06c
    • /
    • pp.1031-1040
    • /
    • 1996
  • Spawn bottle cutting and spawn cake shredding machine has been developed to save the farm labor and operating cost for mushroom growing farmers. The prototype can cut the bottom and side of the bottle while shredding the spawn cake by one farmer. The cutting plastic shell is done by two couples of high speed disc saws that can cut cross section and lengthwise two side of the bottle, while spawn cake shredding is done by spike teethed rotating drum and wiremesh concave. The optimum speed of cutting disc saw was observed 1.700rpm both the cross cutting saw and lengthwise cutting saw in consideration of the cutting accuracy. And the location for the instalation of cross cutting disc saw was considered as around 4 mm above the table bottom , while the optimum clearance between two edges of lengthwise cutting disc saw was showed 86mm. For the sawdust spawn cake shredder , proper size of spawn sawdust granule was observed in the 15 x 15mm size withmesh concave with the shredding rum speed of 500rpm. The prototype can be reduce 73 per cent of working hours with the working cost reduction of 49 per cent compare with those of conventional operation.

  • PDF