• Title/Summary/Keyword: drawing yarn

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Physical Properties and Dyeability of Fine Count Wool Yarns and Its Fabrics by Drawing Process of Fineness Control (섬도제어 연신공정에 의한 세섬화 양모 소재의 물성 연구)

  • Kim, Mikyung;Jeon, Byeongdae;Jeong, Jaeseok
    • Textile Coloration and Finishing
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    • v.28 no.4
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    • pp.253-270
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    • 2016
  • In the wool textile industry, the necessity for technology development has been steadily raised to create improved fineness and yarn count of existing wool yarns with thick fineness for ensuring higher quality grades of wool yarn. Recently, through controlling fineness of wool yarn for making finer wool in relation with environmentally-friendly and high-sensitivity trend, a differentiated continuous drawing process where the quality of wool can be artificially manipulated has been suggested in the latest textile industry. This study investigated the basic conditions during the continuous drawing process which enable to manufacture wool yarn with fine count by controlling reducing agent treatment, physical drawing and drying after reducing agent treatment, and oxidizing agent post-treatment conditions. Furthermore, this study reviewed the drawing effects by applying the basic conditions for reduction and oxidation reaction in the drawing processes of wool/cashmere, wool/silk, wool/polyester blended yarns as well as such wool yarns. Also, in order to review the practicability, this study examined the physical properties and dyeability of drawn wool yarn applied textile materials in comparison with normal wool yarn applied textile materials.

The Effects of Drawing Conditions on Physical Properties of the Drawn Worsted Yarns (I) (연신공정 조건이 소모연신사의 물성에 미치는 영향 (I))

  • Han, Won-Hee;Kim, Seung-Jin;Kim, Sang-Ryong
    • Textile Coloration and Finishing
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    • v.22 no.1
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    • pp.51-60
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    • 2010
  • This research works on the effects of drawing conditions on the physical properties of the drawn worsted yarns. The drawn worsted yarns were made by the yarn drawing system under various drawing conditions such as concentration of reducing agent, draw ratio, setting time of drawn yarn, and concentration of oxidizing agent. The drawn worsted yarns from 2/80Nm to 2/90Nm were obtained from 2/60Nm worsted yarns, the surface and cross-sectional shapes and tensile properties of these various specimens were measured and discussed with the various drawing conditions. The drawing of worsted yarn made constituent wool fiber scratched and made it changing to polygonal cross-sectional shape. The tenacity and modulus were increased with draw ratio and concentration of reducing agent. And tensile strain was increased with draw ratio, which decreased with concentration of reducing agent.

The Effects of Drawing Conditions on Physical Properties of the Drawn Worsted Yarns (II) (연신공정 조건이 소모연신사의 물성에 미치는 영향 (II))

  • Han, Won-Hee;Kim, Seung-Jin;Jo, Jin-Hwang
    • Textile Coloration and Finishing
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    • v.22 no.1
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    • pp.61-70
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    • 2010
  • This effects of drawing conditions on the physical properties of the drawn worsted yarns were investigated. The drawn worsted yarns were made on the yarn drawing system with various drawing conditions such as concentration of reducing agent, draw ratio, setting time of drawn yarn and concentration of oxidizing agent. The dry and wet shrinkage, irregularity(CV%), thin and thick part, hairiness and abrasion resistance of these various specimens were measured and discussed in terms of various drawing conditions.

Development of High Sensible Fabrics Using Worsted Yarn Drawing Technology (소모사 연신기술 이용 고감성 직물소재 개발)

  • Kim, Seung-Jin
    • Science of Emotion and Sensibility
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    • v.10 no.4
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    • pp.623-629
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    • 2007
  • Recently, the $"Optim"^{(R)}$ which is the wool fibre with high lustre developed by CSIRO in Australia is imported and commercialized as a high sensible fabrics for garment. But the price of this $"Optim"^{(R)}$ fibre is very high so material demand and supply is not smooth. This study is aiming to develop the drawing technology of the worsted yarn with washable function, lustre and low production cost. For this purpose, drawing yarns are made using developed drawing machine and high sensible fabrics are woven using this yarns, and various physical properties of the fabric specimen are measured and analysed with garment characteristics such as sewability and formability. The final objective of this study is seemed to be achieved by making the high sensible fabrics using drawing worsted yarns with high lustre such as $"Optim"^{(R)}$ fibre.

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The Effects of Draw Ratio of Worsted Yarn on the Mechanical Properties of Knitted Fabrics (소모연신사의 연신비가 니트의 역학적 성질에 미치는 영향)

  • Han, Won-Hee;Kim, Seung-Jin
    • Textile Coloration and Finishing
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    • v.22 no.3
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    • pp.272-281
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    • 2010
  • This paper surveys the effects of drawing conditions of the worsted staple yarns on the mechanical properties of the knitted fabrics for highly aesthetical fabrics. The drawn worsted yarns were made on the yarn drawing system with various draw ratios under the fixed conditions of setting time, reduction and oxidation. The knitted fabric specimens were prepared on the 16 gauge circular knitting machine using these drawn worsted staple yarns. The tensile, shear, bending, compression and surface properties of these knitted fabrics were measured by KES-FB-AUTO-A system and also discussed with the drawing conditions. The tensile linearity, shear stiffness and bending rigidity decreased with increasing draw ratio. Any changes were not shown on the compressional properties with drawing conditions. But the friction coefficient of the knitted fabric on the course direction increased with increasing draw ratio, while there was no change according to the draw ratio on the wale direction.

Drawing Behavior and Characterization of Recycled Polyester Yarn (재활용 폴리에스터 원사의 연신거동 및 특성분석)

  • Jungeon Lee;Tae Young Kim;Jae Min Park;Eun A Bae;Young Hun Kim;Jae Hoon, Jung;Youngkwon Kim;Jeong Hyun Yeum
    • Textile Coloration and Finishing
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    • v.35 no.3
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    • pp.169-178
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    • 2023
  • The extended use of polyester nowadays has increased the amount of waste polyester (PET) released into the environment. Although these materials don't directly harm living things or the ecosystem, their inability to biodegrade remains one of the major global threats, driving up the amount of solid waste made up of PET. Environmental concerns have approved an increasing interest in recycled PET however the production of recycled PET with sufficient mechanical properties is still a challenge. Recycled Polyester (rPET) yarns are inexpensive and have the potential to acquire better mechanical characteristics through physical treatments, particularly by using technically simple method like uniaxial drawing. This study inspected the drawn behavior of virgin PET yarns and rPET yarns under various drawing parameters by first analyzing the initial material characteristics of both yarn. The impact of stretching on mechanical and morphological properties was also investigated. The results showed that virgin PET has better properties than rPET yarn; however, mechanical properties resembling virgin PET are achieved after optimizing the draw ratio.

Effects of Spinning Conditions on Properties of Polyester Yarn Prepared using an Ultra-high-speed Melt Spinning Technique Equipped with a Steam Chamber

  • Ho, Yo-Seung;Kim, Hak-Yong;Jin, Fan-Long;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • v.31 no.11
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    • pp.3252-3258
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    • 2010
  • In this study, the effects of the various parameters of spinning and drawing processes on the properties of polyester full drawn yarn (FDY) prepared by steam processing during high-speed spinning were investigated using several techniques. The wet shrinkage ratio of the FDY was able to be manipulated by controlling the temperature and draw ratio. The FDY made using the steam high speed spinning technique exhibited identical properties (such as tenacity, elongation, and wet shrinkage ratio) to that of regular FDY, made using the spin-draw process. FDY prepared using the steam process during high-speed spinning showed excellent dyeability. The dye pick-up of the polyester yarn spun at high-speed spinning was found to be improved when dyed under an atmospheric pressure of $100^{\circ}C$. This result was the same as regular FDY dyed under a high pressure of $130^{\circ}C$.

Comparing the Effect of Three Processing Methods for Modification of Filament Yarns with Inorganic Nanocomposite Filler and their Bioactivity against Staphylococcus aureus

  • Dastjerdi, Roya;Mojtahedi, M.R.M.;Shoshtari, A.M.
    • Macromolecular Research
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    • v.17 no.6
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    • pp.378-387
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    • 2009
  • This research compared three methods for producing and processing nanocomposite polypropylene filament yarns with permanent antimicrobial efficiency. The three methods used to mix antimicrobial agents based on silver nano particles with PP were as follows: 1) mixing of PP powder and inorganic nanocomposite filler with the appropriate concentration using a twin-screw extruder and preparing granules, 2) method 1 with a singlerather than twin-screw extruder, and 3) producing the masterbatch by a twin-screw extruder and blending it with PP in the melt spinning process. All pure polypropylene samples and other combined samples had an acceptable spinnability at the spinning temperature of $240^{\circ}C$ and take-up speed of 2,000 m/min. After producing as-spun filament yarns by a pilot plant, melt spinning machine, the samples were drawn, textured and finally weft knitted. The physical and structural properties (e.g., linear density, tenacity, breaking elongation, initial modulus, rupture work, shrinkage and crystallinity) of the as-spun and drawn yarns with constant and variable draw ratios (the variable draw ratio was used to gain a constant breaking elongation of 50%) were investigated and compared, while DSC, SEM and FTIR techniques were used to characterize the samples. Finally, the antibacterial efficiency of the knitted samples was evaluated. The experimental results revealed that the crystallinity reduction of the as-spun yarn obtained from method 1 (5%) was more than that of method 2 (3%), while the crystallinity of the modified as-spun yarns obtained with method 3 remained unchanged compared to pure yarn. However, the drawing procedure compensated for this difference. By applying methods 2 and 3, the drawing generally improved the tenacity and modulus of the modified fibers, whereas method 1 degraded the constant draw ratio. Although the biostatic efficiency of the nanocomposite yarns was excellent with all three methods, the modified fabrics obtained from methods 1 and 2 showed a higher bioactivity.

Properties of Wool/Spandex Core-Spun Yarn Produced on Modified Woolen Spinning Frame

  • Dang, Min;Zhang, Zhilong;Wang, Shanyuan
    • Fibers and Polymers
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    • v.7 no.4
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    • pp.420-423
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    • 2006
  • Spandex has been successfully applied on modified worsted spinning system to produce spandex core spun yam. However it's difficult to produce wool/spandex core-spun yam on woolen spinning system with the same modified device because the drafting device of the two systems is quite different. A new method is introduced to apply spandex on woolen spinning system in this paper. Core-spun yam produced in this way has good appearance and quality by comparing with normal yam. A series of experiments were carried out to study the influence of spandex drafting ratio and yam twist factor on tensile' properties and elasticity of core-spun yams. The results indicate that core-spun yam with spandex drawing ratio of 2.5 and twist factor of 13.63 has highest value of tenacity and breaking elongation.

The Change of Crystal Structure and Physical Properties of Partially Oriented Polyester Yarn(POY) on the Draw Ratio and Heat Setting Temperature (연신비와 열고정 온도에 따른 Partially Oriented Polyester Yarn(POY)의 구조변화와 물성)

  • 박명수;윤종호
    • Textile Coloration and Finishing
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    • v.12 no.2
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    • pp.103-110
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    • 2000
  • To examine the physical properties of POY through the microstructure control, the crystal structure such as the crystallinity, the crystallite size, the orientation, the shrinkage, the tensile properties, and the thermal stress of POY(80/48, SD) were examined at different draw ratios and annealing temperatures. From the examination following conclusions were obtained : 1. The crystallinity was more effected by the heat setting temperature than by the draw ratio. The increasing rate was greatest at the heat setting temperature range of $170~190^\circ{C}$. 2. The crystallite size perpendicular to the fiber axis was more effected by the annealing temperature at lower draw ratios. On the other hand, the crystal and amorphous orientations were more effected by the heat setting at higher draw ratios. 3. The boiling shrinkage did not change significantly, but the total shrinkage showed 13% at the draw ratio 1.9 and the heat setting temperature $170^\circ{C}$. 4. The maximum thermal stress increased with increasing the draw ratio and decreasing the heat setting temperature in the temperature range of $170~210^\circ{C}$. At the draw ratio 1.9 and the heat setting temperature $170^\circ{C}$, the maximum thermal stress found was 1.1gf/d. 5. In the heat setting temperature above $170^\circ{C}$ after the drawing, the crystallinity, the crystallite size, the orientation, and the strength increased with increasing temperature, but the shrinkage and the maximum thermal stress decreased with increasing temperature.

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