• Title/Summary/Keyword: drawing tool

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A Study on the Static Stiffness in the Main Spindle Taper of Machin Tool (공작기계 주축 테이퍼 결합부 정강성에 관한 연구)

  • 김배석;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.149-154
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    • 2001
  • This paper presents the experimental study of the static stiffness for the BT Shank(7/24 Long Taper) and the HSK Tool Shank(1/10 Short taper). The static stiffness test was performed under different experimental conditions. The results obtained are as follows ; As known in the analysis results of the Load-Deflection diagram of the 7/24 Test tool shank, it is turned out that the diagram is a linear characteristics without regard to axial drawing force and according as the axial drawing force get to the 6kN, the static stiffness of the shank increase linearly. Thus the effective axial drawing force which maintains the static stiffness of the Main spindle taper of Machine Tool is larger than 6kN. It is found that the Load-Deflection diagram with 6kN of drawing force in the 1/10 Test tool shank is characterized by non-linear. But according as the axial drawing force is increasing by the 8kN, the diagram is characterized by linear. And increasing amount of deflection is about 60%. Therefore commendable axial drawing force is larger than 8kN. As a result, considering that the actual drawing force of the Machining Center is about 1300kgf and axial drawing force 12kN is equivalent amount as a 1220kgf, it is turned out that 1/10 Test tool shank superior to 7/24 Test tool shank in the static stiffness.

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A Study on the Static Stiffness in the Main Spindle Taper of Machine Tool (공작기계 주축 테이퍼 결합부 정강성에 관한 연구)

  • 김배석;김종관
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.15-20
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    • 2001
  • This paper presents the experimental study of the static stiffness for the BT shank(7/24 long taper) and the HSK tool shank(1/10 short taper) in the main spindle taper of machine tool. The static stif71ess test was performed under different experimental conditions. It is turned out that the effective axial drawing force is larger than 6kN in the 7/24 test tool shank and BkN in the 1/10 test tool shank. As a test result, considering that the actual drawing force of the machining center is about 1300k2f and axal drawing force 12kN is equivalent amount as a 1220kgf, it is turned out that 1/10 test tool shank superior to 7/24 test tool shank in the static stiffness.

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Performance Analysis of Free-Style Writing and Drawing using Ultrasonic Position System

  • Shin, Low-Kok;Park, Soo-Hong
    • Journal of information and communication convergence engineering
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    • v.6 no.1
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    • pp.6-9
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    • 2008
  • In future domestic context aware applications the location of mobile devices is often required. Ultrasonic technology enables high resolution indoor position measurements. A disadvantage of state-of-art ultrasonic systems is that several base stations are required to estimate 3D position. This study aims to evaluate the efficiency and effectiveness of using UPS as a 3D free-hand writing or drawing tool. The processes include the design and testing of UPS as an efficient 3D free-hand writing or drawing tool in the air. The paper will further explain the system architecture of the UPS and how to use GPS as 3D free-hand writing or drawing tool. The efficiency and effectiveness of the system was confirmed by a computer software simulation. The software will further display the result of drawing or writing from the user by graphics. As a result, it is possible to implement UPS as a 3D free-hand writing or drawing tool in the air.

Tool Design in a Multi-stage Rectangular Cup Drawing Process with the Large Aspect Ratio by the Finite Element Analysis - Part I. Tool Design (유한요소해석을 이용한 세장비가 큰 직사각컴 다단계 성형공정의 금형설계 - Part I. 금형설계)

  • Kim, S.H.;Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.144-150
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    • 2001
  • Tool design is introduced in a multi-stage rectangular cup drawing process with the large aspect ratio. Finite element simulation is carried out to investigate deformation mechanisms with the initial tool design. The analysis reveals that the difference of the drawing ratio and the irregular contact condition produces non-uniform metal flow to cause wrinkling and severe extension. For remedy, the modification guideline is proposed in the design of the tool and process. Analysis results confirm that the modified tool design not only improves the quality of a deep-drawn product but also reduces the possibility of failure.

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Design and Manufacture of Ultrasonic Vibration Drawing Tool (유한요소해석을 이용한 초음파 진동 인발기 설계 및 제작)

  • Lee, K.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.363-371
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    • 2010
  • In ultrasonic vibration drawing, the drawing forces can be reduced by applying ultrasonically oscillating dies. Ultrasonic vibration drawing has been considered as a means of accommodating high-level drawing processes such as shaped wire, ultrafine wire, and the wire drawing operation in semidry or dry condition. Prior studies were attempted to analyze the mechanism of improved drawing performances, such as reduced drawing force and improved lubrication characteristic. However, researches on design rule for ultrasonic vibration drawing system are not yet carried out. The principal objectives of this work are to design a set of tooling capable to superimpose the oscillations and to observe by experiments the influence of the ultrasonic oscillations on the wire drawing.

A Study on a 3D Free-Hand using Ultrasonic Position System

  • Shin Low-Kok;Park Soo-Hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2006.05a
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    • pp.451-454
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    • 2006
  • Ultrasonic Positioning System (UPS) is an absolute positioning system using ultrasonic waves and has better performance in low price than the other absolute positioning systems. UPS can be further used as pseudo-satellites in the place where GPS is not available. This study aims to evaluate the efficiency and effectiveness of using UPS as a 3D free-hand writing or drawing tool. The process includes the design and testing of VPS as an efficient 3D free-hand writing or drawing tool in the air. The paper will further explain the system architecture of the UPS and how to use GPS as 3D free-hand writing or drawing tool. The efficiency and effectiveness of the system was confirmed by a computer software simulation. The software will further display the result of drawing or writing from the user by graphics. As a result, it is possible to implement UPS as a 3D free-hand writing or drawing tool in the air.

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Optimum Tool Design in a Multi-stage Rectangular Cup Drawing and Ironing Process with the Large Aspect Ratio by the Finite Element Analysis (유한요소해석을 이용한 세장비가 큰 직사각컵 다단계 디프 드로잉-아이어닝 공정의 최적 금형설계)

  • Kim, Se-Ho;Kim, Seung-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1077-1084
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    • 2002
  • Optimum tool design is carried out fur a multi-stage rectangular cup deep-drawing and ironing process with the large aspect ratio. Finite element simulation is carried out to investigate deformation mechanisms with the initial design made by an expert. The analysis considers the deep drawing process with ironing for the thickness control in the cup wall. The analysis reveals that the difference of the drawing ratio within the cross section and the irregular contact condition produce non-uniform metal flow to cause wrinkling and severe extension. For remedy, the modification guideline is proposed in the design of the tool and the process. Analysis results confirm that the modified tool design not only improves the quality of a deep-drawn product but also reduces the possibility of failure. The numerical result shows fair coincidence with the experimental one. After tryouts of the tool shape, the rectangular cup has been produced in the transfer press.

The deformation patterns of flange according to die geometry in the radial extrusion (레이디얼압출에서 금형구조에 따른 플렌지의 성형형태)

  • Ko, Byung-Do;Kang, Dong-myeung;Lee, Ha-Sung
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.7-10
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    • 2008
  • Restriking method is to add to process in order to get the correct size and high precision accuracy of product which is formed in pre-process. This method is widely used at bending work and drawing work. Restriking die is particularly design and used as restriking process is performed. Therefore, production cost is increasing as one process or a two process are added. In this paper, punches and die block of square shell drawing die which could be performed drawing work and restriking process by using only one die are designed in order to solve these factors. The structure of sectional die which can integrate drawing die and restriking die was developed.

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A CAD/CAM System for Axisymmetric Deep Drawing Processes (축대칭 디프-드로잉 공정의 CAD/CAM 시스템)

  • Park, S.B.;Choi, Y.;Kim, B.M.;Choi, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.27-33
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    • 1996
  • In this study, a CAD/CAM system for axisymmetric deep drawing processes has been developed. An approach to the system is based on the knowledge based system. Under the environment of CAD/CAM software of Personal Designer, the system has been written in UPL. The geometries of intermediate and final object in deep drawing process, including processes parameters are input for the CAD/CAM system. The input data can be obtained from the results of Pro_Deep. The parts drawing of die sets for each process is generated in tool design module of the CAD/CAM system. Also. the die assembly drawings can be obtained. NC commands for machining of the part can be generated in the developed CAD/CAM system.

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