• Title/Summary/Keyword: drawing strain

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Strain Analysis in the Slipline Field for Strip Drawing (판재인발 슬립라인장의 변형해석)

  • 구인회
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.660-669
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    • 1989
  • The strain distribution in a wide strip drawn through a wedge-shaped die is obtained from the numerical integration of strain increments along the flow path of material points in the slipline field for a non-hardening material under the plane strain condition. It is shown that the strain in the surface layer increases with friction and that the strain at the mid-plane is a function of area reduction only. The redundant deformation factor, obtained from the average strain in a drawn strip, increases with friction. For the workability analysis of a strip drawing process, the strain states along with hydrostatic stresses are needed for the evaluation of a damage function based on the hole-growth mechanism of ductile fracture. The critical maximum of the damage function is assumed to be a material constant. As a result, mid-plane cracking is likely to occur in a process at a small reduction, with a large die angle, and in poor lubrication. Distortions of an initially transverse line are also calculated.

Finite Element Analysis of Strip Drawing Including the Evolution of Material Damage (재료결함의 성장을 포함하는 스트립 드로잉 공정의 유한요소해석)

  • Hahm, Seung-Yeun;Lee, Yong-Shin
    • Transactions of Materials Processing
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    • v.3 no.1
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    • pp.120-132
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    • 1994
  • Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to aluminum strip drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property chages are studied.

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A Study on the Warm Beep Drawabilities of Galvannealed Steel Sheet (합금화 용융 아연 도금강판의 온간 디프드로잉 성형성에 관한 연구)

  • Chang S. H.;Choi C. S.;Choi Y. C.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.168-173
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    • 2000
  • The limiting drawing ratio (LDR) under uniform heating of blanks was measured at the various temperature ranges between 25 and $250^{\circ}C$ by using two different blank shapes, square and circular blanks, and six different blank sizes with the drawing ratios(DR) of 2.4 to 2.9. The galvannealed steel sheet (SCP3CM 60/60) of 0.7mm thickness was used. The LDR at warm forming condition reached 1.2 times of that at room temperature, and the maximum drawing depth reached 1.9 times. The higher temperature was adopted, the more stable and uniform thickness strain distribution was observed.

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A study on the drawing characteristics of circular drawbead by the Finite Element Method (유한요소법에 의한 원형드로오비드의 인출특성에 관한 연구)

  • 신양호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.26-35
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    • 1997
  • In this study, the drawing characteristics of circular drawbead are examined with the plane strain elastic-plastic FE Method. Both the clamping load and the drawing load investigated by varying the process variables such as drawbead radius, closing depth and friction condition. The effective strain induced by the draw bead is also investigated. In order to verify the results, the computed results are compared with the existing experimental results. It has been found that both the clamping load and drawing loads are related with the geometry of the bead rather than the lubrication conditions.

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A Study on the Warm Deep Drawabilities of Galvannealed Steel Sheet (합금화 용융 아연 도금강판의 온간 딥드로잉 성형성에 관한 연구)

  • 장성호;서대교
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.423-429
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    • 2002
  • The limiting drawing ratio (LDR) under uniform heating of blanks was measured at the various temperature ranges between 25 and 25$0^{\circ}C$ by using two different blank shapes, square and circular blanks, and six different blank sizes with the drawing ratios(DR) of 2.4 to 2.9. The galvannealed steel sheet (SCP3CM 60/60) of 0.7mm thickness were used. The LDR at warm forming condition reached 1.2 times of that at room temperature, and the maximum drawing depth reached 1.9 times. The higher temperature was adopted, the more stable and uniform thickness strain distribution was observed. Some cases of the experimental results were compared with the analitical results using the commercial finite element method (FEM) code.

A Study on the Drawing characteristics of Sheet through Step Drawbead (계단형 드로오비드에 의한 판재의 인출특성에 관한 연구)

  • 박원배;김창만;김낙수;서대교;전기찬
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.130-137
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    • 1996
  • The sheet formability can be improved by the optimum drawbeads installation because draw-beads can control the flow of the metal into the die cavity when the punch enters into the die opening, In this study the drawing characteristics for step drawbead are analyzed by 2-D rigid -plastic FEM and also are measured experimentally. In addition for the validity of FEM theoretical results are compared with the experimental results. Especially the draw bead restrain-ing forces and the strain distributions of drawn specimens are obtained in both FEM and experiment. Also the effects of the drawbead dimensions drawing angles and blank holding forces on the drawing characteristics are investigated.

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A study on the drawing characteristics of drawbead by F.F.M (유한요소법에 의한 드로오비드 인출특성 연구)

  • 신양호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.42-47
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    • 1997
  • In this study, the drawing characteristics of circular drawbead are examined with the plane strain elastic-plastic FE Method by varying the process variables such as friction coefficient, drawbead radius, and closing depth. Numerical analysis are carried out by 2-D elastic-plastic F.E.M. The results are compared with the existing experimental results about the drawing force, the die clamping force, and the strain distribution of upper and lower sheet faces

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A Study on Elliptical Cup Drawing of YOKE Products for Automobile (자동차 YOKE 제품의 타원용기 성형에 관한 연구)

  • Park, Dong-Hwan;Bae, Won-Rak;Park, Sang-Bong;Gang, Seong-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.182-192
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    • 2001
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

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Simulation of Texture Evolution and Anisotropy Behavior in Dual Phase Steels during Deep Drawing Process (DP강의 디프드로잉 시 집합조직 발달과 이방성 거동 시뮬레이션)

  • Song, Young-Sik;Kim, Dae-Wan;Yang, Hoe-Seok;Han, Sung-Ho;Chin, Kwang-Gun;Choi, Shi-Hoon
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.274-282
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    • 2009
  • To investigate the evolution of deformation texture in dual phase (DP) steels during deep-drawing deformation, deep-drawing experiments were performed. Microtexture measurements were conducted using electron backscattered diffraction (EBSD) to analyze texture evolution. A rate-sensitive polycrystal model was used to predict texture evolution during deep-drawing deformation. In order to evaluate the strain path during deep-drawing deformation, a steady state was assumed in the flange part of a deep-drawn cup. A ratesensitive polycrystal model successfully predicted the texture evolution in DP steels during deep-drawing deformation. The final stable orientations were found to be strongly dependent on the initial location in the blank. Texture analysis revealed that the deep drawability of DP steels decreases as the true strain in the radial direction of the deep-drawn cup increases during deep-drawing deformation.

Finite Element Analysis of Damage Evolution in Drawing of Hardening Viscoplastic Metals (변형경화성을 갖는 점소성재의 인발공정에서 결함성장의 유한요소해석)

  • 함승연;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.71-79
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    • 1994
  • Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to steady state drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property changes are studied.

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