• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.20 no.5
• /
• pp.96-102
• /
• 2021

Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products. Numerical analysis was conducted to obtain data for designing a new drawing system. This study aims to predict the rolling force of the new drawing system compared to that of the established drawing system. The rolling force of the new drawing system was predicted using numerical analysis by assuming that it is in proportion to deformation. The rolling forces of Mo, Ti, and W were approximately 1.4, 0.5, and 2.5 times those of SUS. Because the values of ultimate strength of special alloys were more close to numerical analysis, the values of ultimate strength could be used to predict the rolling force of the new drawing system without numerical analysis in field.

• Transactions of Materials Processing
• /
• v.23 no.8
• /
• pp.489-494
• /
• 2014

Micro forming is an appropriate process to manufacture very small metal parts which can be employed in the field of electronic devices or electrically controlled mechanical systems. The purpose of the current study was to investigate the influences of both blankholding force and blank diameter for the deep drawing of very small cups. It is essential to control the blankholding force because improper force can result in defects such as wrinkles in the flange or cracks in the corner of the drawn cups. In the current study blankholding force was controlled by springs connected to the blankholder of a press die. Exchangeable bushing dies with various die-corner radii were also used. To obtain the limit drawing ratio for each working condition several sizes of circular specimens were prepared using blanking tools. Beryllium copper(C1720) alloy sheet of $50{\mu}m$ thickness was chosen for the experiments. The maximum limit drawing ratio of 2.1 was achieved experimentally for the conditions of the blankholder force(BHF)=5.3kgf and Rd=0.3mm. Both thickness and hardness along the central section of drawn cups were measured and compared for different drawing conditions. It was found that the deviation of measured data in the thickness and hardness distribution increases with increasing blankholder force and blank diameter.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1999.03b
• /
• pp.63-70
• /
• 1999

Some deep drawing characteristics to the elevated temperatures were investigated for the SCP1 steel sheets by using the Cr-coated die. For this investigations six steps of temperature ranges from room temperature to 25$0^{\circ}C$ and six kinds of drawing ratio from 2.4 to 2.9 were adopted. As a result the limiting drawing ration maximum drawing force and the maximum drawing depth were sensitively affected by the elevated temperatures and the more stable thickness strain distribution was observed to the elevated temperatures, Some experimental results were compared with analytical results using the DYNA-3D code.

• Transactions of Materials Processing
• /
• v.9 no.2
• /
• pp.186-192
• /
• 2000

Some deep drawing characteristics to the elevated temperatures were investigated for the SCPI steel sheets by using the Cr-coated die. For this investigations, six steps of temperature ranges, from room temperature to 25$0^{\circ}C$, and six kinds of drawing ratio, from 2.4 to 2.9 were adopted. As a result, the limiting drawing ratio, maximum drawing force, and the maximum drawing depth were sensitively affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. Some experimental results were compared with analytical results using the DYNA-3D code.

• Journal of Mechanical Science and Technology
• /
• v.15 no.7
• /
• pp.839-846
• /
• 2001

Some deep drawing characteristics at elevated temperatures were investigated for the SCPI steel sheets by using a Cr-coated die. For this investigation, six different temperatures between room temperature and 250$\^{C}$, and six different drawing ratios ranging from 2.4 to 2.9 were considered. As a result, the limiting drawing ratio, the maximum drawing force and the maximum drawing depth were found to be affected sensitively by temperature, and more stable through-thickness strain distribution was observed at elevated temperatures. Some experimental results compared favorably with theoretical results obtained by using the finite element method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2002.05a
• /
• pp.82-85
• /
• 2002

A systematic investigation for process design in deep drawing is necessary for quality improvement of drawn cups. This study has been concentrated mainly on the influence of process design scheme on product qualities in cylindrical cup drawing. Three types of process design scheme were chosen in this study. That is, Case 1 is to finish drawing a cup of 50m in diameter in one stage, Case 2 and Case 3 are redrawing the drawn cups of 55, 65 mm in diameter to the final size respectively. Though experiments the maximum drawing force in two-stage cup drawing could be reduced up to 35% as compared with that of one-stage cup drawing. In addition, the Case 2 and Case 3 processes showed better product qualities than the Case 1 process when comparing distributions of thickness, hardness, dimensional accuracy.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.13 no.5
• /
• pp.886-900
• /
• 1989

The purpose of this paper is to obtain the effect of blankholding force in deep drawing process. Flange deformation is analysed by theoretical approach in order to apply the optimum blankholding force to the blank. As the result, the upper and lower blankholding force is determined in terms of variables in deep drawing process. Experiment are carried out with the high stiffness spring-type blankholder system. Theoretical upper blankholding force are relatively good agreement with experimental result and the range of initial blankholding forces for various materials tested are found by experiment.

• Design & Manufacturing
• /
• v.17 no.4
• /
• pp.8-13
• /
• 2023

In this study, it was studied whether a new measurement factor "frictional vibration" that occurs due to the material flow of the die and sheet metal in the flange area during deep drawing process, could be measured using an vibration sensor. The blank holder force acting on the flange area during drawing processing acts as a friction force in the opposite direction into which the sheet material flows and causes friction vibration. As the blank holder force increases, the friction force increases, and as the blank holder force decreases, the friction force also decreases. Because of this, friction vibration also increases and decreases in proportion to the size of the blank holder force. According to this theory, whether frictional vibration occurs was measured using a flange simulator and a vibration sensor. The initial pressure was created using a torque wrench, and it was confirmed that the amplitude increased by about 4 times when torque 6 Nm was increased. When the forming velocity was rapidly changed to 300 mm/min, the amplitude increased approximately 4 times. It was confirmed that the amplitude of frictional vibration according to the measurement location was greater the further away from the specimen. It was verified that a new measurement factor "friction vibration" in the flange area can be measured and used for online monitoring.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.10 no.6
• /
• pp.15-20
• /
• 2001

This paper presents the experimental study of the static stiffness for the BT shank(7/24 long taper) and the HSK tool shank(1/10 short taper) in the main spindle taper of machine tool. The static stif71ess test was performed under different experimental conditions. It is turned out that the effective axial drawing force is larger than 6kN in the 7/24 test tool shank and BkN in the 1/10 test tool shank. As a test result, considering that the actual drawing force of the machining center is about 1300k2f and axal drawing force 12kN is equivalent amount as a 1220kgf, it is turned out that 1/10 test tool shank superior to 7/24 test tool shank in the static stiffness.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2000.10a
• /
• pp.162-167
• /
• 2000

The warm deep drawability in square cup drawing is investigated about a newly developed high-strength steel sheet with retained austenite which is transformed into martensite during forming. For this investigation, six steps of temperature ranges, from room temperature to $250^{\circ}C$, and five kinds of drawing ratio, from 2.2 to 2.6 were adopted. As a result the maximum drawing force and the maximum drawing depth were affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. But blue shortness happened over $200^{\circ}C$. The FEM analysis using the LS-DYNA code is adopted to compare the experimental results with the analytical results for thickness strain distribution.